SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 29

1B-100

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL PRESSURE RELIEF VALVE

Preceding Work: Removal of oil pan

1. Screw plug .................................. 50 Nm (37 lb-ft)

2. Compression spring

Removal & Installation Procedure

1. Remove the screw plug (1).

Installation Notice

2. Remove the spring (2), guide pin (3) and the piston (4).

3. Installation should follow the removal procedure in the

reverse order.

Notice

Don’t use the seal for the screw plug.

3. Guide pin

4. Piston

Tightening torque

50 Nm (37 lb-ft)

1B-101

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL NON-RETURN VALVE

Preceding Work: Removal of timing gear case cover

1. Oil Non-return valve

Functions

The non-return valve prevents the oil in the chain
tensioner from drying up. In other words, it stops
oil-returning in order to prevent the oil in the chain
tensioner from getting dry. As a result, the chain
tensioner can be activated with oil in itself.

Replacement Procedure

1. Remove the non-return valve using a pliers.

2. Insert new non-return valve with hand.

1B-102

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL DIPSTICK GUIDE TUBE

1. Oil dipstick level gauge

2. Oil dipstick guide tube

Removal & Installation Procedure

1. Pull out the oil dipstick level gauge (1).

2. Remove the bolt (4) in the upper intake manifold and

remove the oil dipstick guide tube.

Installation Notice

3. Install new O-ring to the dipstick guide tube.

4. Installation should follow the removal procedure in the

reverse order.

5. Check for leaks by starting the engine.

3. O-ring

4. Bolt (M6 x 12, 1 piece) 9 ~ 11 Nm (80 ~ 97 lb-in)

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

1B-103

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

OIL GALLERY IN CRANKCASE

Preceding Work: Removal of crankshaft

Removal of oil spray nozzle

1. Plug

2. Steel ball

Cleaning Procedure

1. Remove the plug (1) with a screwdriver.

2. Using a round bar (3) and hammer, remove the steel ball

(2).

3. Using the compressed air, blow into the oil galleries and

clean it off.

3. Round bar ......................................

φ 11 x 750 mm

UNIT REPAIR