SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 15

1B-37

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Components

1. Center bolt (M18 x 50)

2. Vibration damper disk

3. Vibration damper and pulley assembly

4. Woodruff key

5. Crankshaft front seal

6. Timing gear case cover

7. Crankshaft sprocket (camshaft driven)

8. Crankshaft sprocket (oil pump driven)

9. Crankshaft

10. Oil pan

11. Oil pan gasket

12. Oil pan mounting bolt (M6 x 22)

Service Data Standard

Permissble Deviation of The Vibration Damper

Radial Runout

Axial Runout

0.6 mm

0.6 mm

1B-38

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

2. Remove the start motor and install the engine lock A9910

0150B (602 589 00 40 00) to the flywheel ring gear.

3. Remove the vibration damper center bolt.

Installation Notice

4. Remove the vibration damper assembly using the puller.

5. Installation should follow the removal procedure in the

reverse order.

Notice

If possible, don’t separate the vibration damper and
the pulley.

Tools Required

A9910 0150B (602 589 00 40 00)

Engine Lock

Removal & Installation Procedure

1. Adjust the piston of number 1 cylinder to the TDC.

Tightening torque

1st step: 180 ~ 220 Nm

(133 ~ 162 lb-ft)

2nd  step: 90° + 10°

1B-39

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

CRANKSHAFT FRONT RADIAL SEAL

Preceding Work: Removal of belt pulley and vibration damper

1. Center bolt (M18 x 50)

.......... 1st step: 180 ~ 220 Nm (133 ~ 162 lb-ft)

2nd step: 90°+10°

2. Center bolt washer

3. Sleeve (special tool)

4. Crankshaft front seal

5. Key

1B-40

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Tools Required

A9911 0060B (601 589 03 14 00)

Crankshaft Front Seal Installer

Replacement Procedure

1. Remove the radial seal with a screw driver.

Notice

Use a clean cloth not to damage the radial  seal
mounting hole and the crankshaft.

2. Coat the radial sealing lip with engine oil.

3. Using the crankshaft front seal installer A9911 0060B

(601 589 03 14 00), assemble the radial seal.

4. Align the sleeve groove and the woodruff key and tighten

the center bolt until the center bolt and the damper disk
stop in the movement.

Installation Notice

5. Remove the crankshaft front seal installer A9911 0060B

(601 589 03 14 00), and install the belt pulley and the
vibration damper.

6. Check for leaks while operating the engine.

Tightening torque

1st step: 180 ~ 220 Nm

(133 ~ 162 lb-ft)

2nd  step: 90° + 10°