SsangYong Stavic / SsangYong Rodius (2005 year). Manual - part 6

1B-3

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

Tightening torque

9 ~ 11 Nm

(80 ~ 97 lb-in)

4. Disconnect the Hot Film Air Mass (HFM) sensor

connector.

5. Disconnect the HFM sensor from the air filter housing.

6. Remove the intake air duct mounting nuts.

Installation Notice

7. Remove the air cleaner cover. Remove the mounting bolts

and air cleaner housing and element assembly.

Removal & Installation Procedure

1. Disconnect the negative terminal of battery.

2. Remove the hood & front bumper.

3. Remove the under cover.

Installation Notice

Tightening torque

28 ~ 47 Nm

(21 ~ 35 lb-ft)

8. Remove the hood latch cable and remove the radiator

support upper member.

1B-4

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

9. Disconnect the each connector.

(Electric fans, AQS sensor, ambient temperature switch,
receiver drier)

10. Disconnect the each hose / A/C pipe.

11. Disconnect the hoses from the radiator and remove the

cooling fan shroud.

12. Remove the automatic transmission oil cooler line.

Installation Notice

Tightening torque

25 ~ 35 Nm

(18 ~ 26 lb-ft)

1B-5

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

15. Discharge the refrigerant from A/C system, and

disconnect the discharge pipe and suction pipe from
the compressor. Refer to Section 7B, Manual Control
Heating, Ventilation, and Air Conditioning System.

Installation Notice

14. Remove the hydraulic pipe of power steering.

Installation Notice

Tightening torque

40 ~ 50 Nm

(30 ~ 37 lb-ft)

Completely drain the oil.

Tightening torque

20 ~ 30 Nm

(15 ~ 22 lb-ft)

13. Remove the radiator assembly.

16. Remove the fuel feed and return line.

Installation Notice

Tightening torque

21 ~ 25 Nm

(15 ~ 18 lb-ft)

Before removing the fuel lines, release the pressure in
the fuel system.

1B-6

CHANGED BY

EFFECTIVE DATE

AFFECTED VIN

ENGINE MECHANICAL

M162 GSL ENG SM - 2005.7

17. Separate the vacuum hose for brake booster.

18. Separate the other vacuum hoses.

20. Disconnect the terminal from starter motor and remove

the starter motor.

21. Disconnect the engine main harness ground.

22. Disconnect the engine ground wire.

19. Separate the hose toward engine from canister purge

solenoid valve.