SsangYong Korando II (1996-2006 year). Manual - part 367

POWER STEERING PUMP  6B-5

SSANGYONG MY2002

KAA6B050

5. Remove the power steering pump assembly

mounting bolts.

Installation Notice

KAA6B040

3. Siphon the power steering fluid from the fluid reser-

voir.

4. Disconnect the pressure line pipe from the outlet

connectionon the power steering pump and return
hose from the inlet connection on the power
steering fluid reservoir.

Installation Notice

Tightening Torque

44 N•m (33 lb-ft)

KAA6B010

POWER STEERING PUMP
ASSEMBLY

Removal and Installation Procedure

1. Remove the battery. Refer to Section 1E, Engine

Electrical.

2. Use a wrench to turn the tensioner bolt clockwise,

compressing the tensioner, and releasing the
tension on the serpentine accessory drive belt.
Loosen the serpentine accessory drive belt.

Tightening Torque

25 N•m (17 lb-ft)

6. Remove the power steering pump assembly.

SSANGYONG MY2002

6B-6  POWER STEERING PUMP

KAA6B060

KAA6B070

3. Remove the power steering fluid reservoir

mounting bolts (1).

Remove Notice:

•

One power steering fluid reservoir mounting bolt
(2) is located in the fluid reservoir.

Installation Notice

KAA6B080

5. Remove the power steering pump mounting

bracket bolts.

Installation Notice

UNIT REPAIR

PUMP

Tools Required

DW310-021

Power Steering Pump Pulley Remover/
Installer

Disassembly and Assembly Procedure

Important: The power steering pump in this vehicle is
not serviceable. Replace, do not repair, a faulty power
steering pump. Refer to “Power Steering Pump
Diagnosis” in this section.

1. Remove the power steering pump assembly. Refer

to “Power Steering Pump Assembly” in this
section.

2. Remove the power steering pump pulley nut, using

the power steering pump pulley remover/installer
DW 310-021.

Tightening Torque

16 N•m (12 lb-ft)

15 N•m (11 lb-ft)

18 N•m (13 lb-ft)

Tightening

Torque

Bolts (1)

Bolt (2)

4. Remover the power steering fluid reservoir

upward.

6. Installation should follow the removal procedure

in the reverse order.

POWER STEERING PUMP  6B-7

SSANGYONG MY2002

SPECIFICATIONS

FASTENER TIGHTENING SPECIFICATIONS

N•m

15

18

23

16

44

Lb-Ft

11

13

17

12

33

Power Steering Fluid Reservoir Mounting Bolts (1)

Power Steering Fluid Reservoir Mounting Bolt (2)

Power Steering Pump Assembly Mounting Bolts

Power Steering Pump Assembly Mounting Bracket Bolts

Power Steering Pump Pressure Line Fittings

Lb-In

-

-

-

-

-

Application

SECTION 6C

POWER STEERING GEAR

TABLE OF CONTENTS

Description and Operation ................................... 6C-2

Power Rack and Pinion ........................................ 6C-2

Component Locator ............................................. 6C-3

Diagnostic Information and Procedures .............. 6C-4

Power Steering Rack and Pinion Gear ................... 6C-4

Power Steering Rack and Pinion Gear Bench

Testing ............................................................. 6C-6

Straight-Ahead Check .......................................... 6C-6

Repair Instructions ................................................ 6C-8

On-Vehicle Service ................................................. 6C-8

Rack and Pinion Assembly .................................. 6C-8

Outer Tie Rod ...................................................... 6C-9

Dust Boot .......................................................... 6C-10

Intermediate Shaft ............................................. 6C-10

Hydraulic Cylinder Lines .................................... 6C-11

Unit Repair .......................................................... 6C-13

Rack and Pinion ................................................ 6C-13

Valve and Pinion Assembly ................................ 6C-14

Rack Bearing .................................................... 6C-15

Rack Bearing Preload Adjustment ...................... 6C-16

Specifications ..................................................... 6C-17

Fastener Tightening Specifications ..................... 6C-17

Special Tools and Equipment ............................ 6C-18

Special Tools Table ............................................ 6C-18