SsangYong Korando II (1996-2006 year). Manual - part 353

 

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SsangYong Korando II (1996-2006 year). Manual - part 353

 

 

SSANGYONG  MY2002

5D2-10  TRANSFER CASE (PART TIME - 4408)

DIAGNOSTIC INFORMATION AND PROCEDURES

GENERAL DIAGNOSIS

Faulty or damaged TCCU, speed

sensor, motor, clutch or internal wirings

Damaged or worn shift cam, hub, fork

and rail shift

Binding shift fork, hub collar or gear

Broken drive chain

Improper or low oil

Loosened bolts or mounted parts

Noisy T/C bearing

Gear abnormal noise

Worn or damaged sprockets or drive

chain

Incorrect tire pressure

Cracked transfer case

Leakage from other parts

Breather clogging

Improper or too much oil

Loosened sealing bolts

Improperly applied sealant

Worn or damaged oil seal

Overhaul and check, replace if neces-

sary.

Overhaul and check for wear and

damage.

Replace if necessary.

Check sliding parts, replace if neces-

sary.

Drain and replace with specified oil.

Retighten as specified.

Disassemble bearings and parts and

check for wear or damage. Replace if

necessary.

Check for wear and damage including

speedometer gear, replace if neces-

sary.

Disassemble and check for wear and

damage, replace if necessary.

Adjust tire pressure.

Replace the case.

Clean case and parts and check for

leakage.

Remove breather hose and clean,

replace if necessary.

Use specified oil and adjust oil level.

Retighten

Use specified sealant and retighten.

Replace

Check

Symptoms

Electric shift problems

Cannot front wheel

drive when shifted 4H,

4L

Noise in 4WD opera-

tion

Noise in 4H or 4L

Transfer case oil

leakage

Action

TRANSFER CASE (PART TIME - 4408)  5D2-11

SSANGYONG  MY2002

KAA5D080

KAA5D090

KAA5D100

SELF-DIAGNOSIS TEST

System Description

1. TCCU detects transfer case system malfunctions

and indicates malfunctioning part(s) through
flashing 4H, 4L indicator lights.

Using a service connector, connect it to the
diagnosis box in under instrument pannel and read
the flashing of the “4WD CHECK” indicator light.

The flashing indicator light will show you defective
code(s).

2. Identify 7 defective codes after reading the

flashing indicator light.

TCCU

Shift motor

Magnetic synchronizer clutch

Speed sensor

Hub solenoid

Selector switch

Motor position sensor

KAA5D110

3. Transfer case system is malfunctioning when:

4H, 4L indicator lights are remain on after 0.6
second when turning the ignition switch ON.

4H, 4L indicator lights are continuously come
on during driving.

4. If only 1 part is malfunctioning, 4WD CHECK

indicator light will display defective code 3 times
continuously.

5. If more then 2 part is malfunctioning, the first

malfunctioning part will be displayed 3 times and
following malfunctioning parts will be displayed .

6. To read defective code, connect the service

connector and turn the ignition switch ‘ON’.

7. After repairing, eliminate the defective code stored

in the TCCU.

Notice: Before replacing the malfunction parts with
defective code, check the wires and connectors
for proper condition.

SSANGYONG  MY2002

5D2-12  TRANSFER CASE (PART TIME - 4408)

KAA5D120

KAA5D130

Defective Code Reading

1. Position the ignition switch to OFF.

2. Using a service connector, connect the diagnosis

socket under instrument pannel.

3. Position the ignition switch to ON.

4. Read the flashing 4WD CHECK indicator light and

identify the malfunctioning part (See Diagnosis
Table).

How to Clear the Fault Code

1. Position the ignition switch to OFF.

2. Using a service connector, connect the diagnosis

socket in under instrument pannel.

3. Position the ignition switch to ON over 5 seconds.

4. Do defective code reading and make sure that all

defective codes are eliminated.

TRANSFER CASE (PART TIME - 4408)  5D2-13

SSANGYONG  MY2002

Diagnostic Table

Connect a service connector. If turn the ignition switch
“ON” “4WD CHECK” indicator light will come on for
0.6 second and turn off for 3 seconds and then display
a defective code 3 times continuously.

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

4WD CHECK

Light

ON

OFF

TCCU

Shift Motor

Synchronizer Clutch

Speed Sensor

Locking Hub Solenoid

Defective Code

No.

1

2

3

4

5

Malfunctioning Part

KAA5D140

KAA5D150

KAA5D160

KAA5D170

KAA5D180

 

 

 

 

 

 

 

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