SsangYong Korando II (1996-2006 year). Manual - part 341

CLUTCH 5C-7

SSANGYONG MY2002

Removal & Installation Procedure

Tools Required

602589 00 40 00

Engine Lock

1. Remove the starter motor. Install the special tool

to the flywheel through the starter motor mounting
holes.

2. Unscren the release cylinder mounting bolts and

remove the release cylinder.

Installation Notice

3. Unscrew the clutch housing bolts and remove the

clutch housing, release fork and release bearing.

Installation Notice

4. Insert the centering pin into the clutch spline.

Loosen the clutch cover bolts 1/2 turn in crisscross
sequence until the spring tension is released.

Notice:  Do not remove the bolts at a time, or
clutchcover can be damaged or deformed.

Tools Required

Centering Pin

661 589 00 15 00

KAA5C050

KAA5C060

KAA5C070

KAA5C080

Tightening Torque

15 - 18 N•m

(11 - 13 lb-ft)

Tightening Torque

54 N•m (40 lb-ft)

SSAMGYONG MY2002

5C-8 CLUTCH

5. Unscrew the bolts and remove the clutch cover,

pressure plate and clutch disc.

Notice: Be careful not to drop the pressure plate
and  clutch disc.

Installation Notice

6. Installation should follow the removal procedure

in the reverse order.

Notice:

•

Before installation, clean oil and grease on the
flywheel surface.

•

Do not clean the clutch disc and release bearing
in solvent.

2. Clutch Disc

•

Check the facing for rivet looseness, excessive
runout, sticks, oil and grease.

•

Measure the rivet head depth.

If out limit, replace the disc.

Inspection Procedure

1. Clutch Cover

•

Check the diaphragm spring tip for wear and
height unevenness.

•

Check the pressure plate surface for wear, crack
and discoloration.

•

Check the strap plate rivet for looseness and
replace the clutch cover if loosened.

KAA5C090

KAA5C100

KAA5C110

Tightening Torque

21 - 27 N•m

(15 - 20 lb-ft)

Wear Limit

0.3 mm

Unevenness Limit

0.8 mm

CLUTCH 5C-9

SSANGYONG MY2002

3. Clutch Release Bearing

•

The release bearing is permanently lubricated
and requires no cleaning.

•

Check the bearing for sticks, damage, abnormal
noise, turning drag and wear.

4. Release Fork

•

If there is abnormal wear in contact point with
bearing, replace the release fork.

KAA5C120

SSAMGYONG MY2002

5C-10 CLUTCH

1 Snap Pin
2 Clevis Pin
3 Clevis
4 Lock Nut
5 Flange Nut .................... 8 - 18 N•m (6 - 13 lb-ft)
6 Push Rod
7 Cylinder Body
8 Oil Pipe ..................... 15 - 18 N•m (11 - 13 lb-ft)

MASTER CYLINDER

9 Clamp

10 Reservoir
11 Spring
12 Piston Assembly
13 Boot
14 Plate
15 Snap Ring

KAA5C130

Notice: Do not disassemble the No. 12.