SsangYong Korando II (1996-2006 year). Manual - part 237

POWER BOOSTER  4C-3

SSANGYONG MY2002

KAA4C080

COMPONENT LOCATOR

1 Brake Fluid Level Switch Connector
2 Brake Fluid Reservoir
3 Power Booster

4 Brake Lines

(Master Cylinder-to-Hydraulic Modulator)

5 Master Cylinder

SSANGYONG MY2002

4C-4  POWER BOOSTER

DIAGNOSTIC INFORMATION AND PROCEDURES

KAA4C020

2. Push the pedal down and hold in this position.

3. Start the engine.

4. The booster is OK if the pedal drops further because

of extra force produced.

If the brake pedal does not drop, the vacuum system
(vacuum hoses, check valve, etc.) is probably
defective and should be checked. If no defect is
revealed by checking the vacuum system, the defect
is in the booster itself.

POWER BOOSTER FUNCTIONAL
CHECK

1. With the engine stopped, eliminate vacuum in the

booster by pumping the brake pedal several times.

POWER BOOSTER  4C-5

SSANGYONG MY2002

REPAIR INSTRUCTIONS

KAA4C030

KAA4A040

KAA4C050

ON-VEHICLE SERVICE

POWER BOOSTER ASSEMBLY

Removal and Installation Procedure

1. Remove the master cylinder. Refer to Section 4B,

Master Cylinder.

2. Remove the vacuum hose from the booster.

3. Remove the clevis pin and disconnect the pedal

and brake booster push rod.

Installation Notice:

•

Apply the grease around the hole of clevis pin.

4. Remove the power booster mounting nuts and re-

move the booster from the dash panel.

Installation Notice

Tightening Torque

17  N•m (13 lb-ft)

•

Install the new gasket.

5. Installation should follow the removal procedure

in the reverse order.

SSANGYONG MY2002

4C-6  POWER BOOSTER

3. Remove the vacuum hose from the booster.

4. Installation should follow the removal procedure in

the reverse order.

VACUUM HOSE

Removal and Installation Procedure

1. Remove the vacuum hose connection bolt to the

intake manifold.

Installation Notice

2. Remove the vacuum hose retaining bolt located

on the intake manifold.

Installation Notice

KAA4C060

KAA4C070

KAA4C030

Tightening Torque

40  N•m (30 lb-ft)

Tightening Torque

13  N•m (10 lb-ft)