SsangYong Korando II (1996-2006 year). Manual - part 230

SSANGYONG  MY2002

3D-24  REAR AXLE

KAA3D630

KAA3D640

KAA3D650

5. Install the differential carrier assembly into the axle

housing. Set up the bearing cap and then tighten
the cap bolts.

Installation Notice

Notice: Be careful not to change the caps. Be sure
to keep the original position of the caps.

Tightening Torque

48 - 69 N•m

(35 - 51 lb-ft)

6. Measure the backlash of drive pinion and ring

gear.

Specified value

0.13 - 0.20 mm

7. Install the axle housing cover. Tighten the fixing

bolts.

Installation Notice

Tightening Torque

39 - 46 N•m

(29 - 34 lb-ft)

REAR AXLE  3D-25

SSANGYONG  MY2002

KAA3D670

KAA3D660

DRIVE SHAFT

Tools Required

661 589 15 33 00

Rear Hub Bearing Installer

661589 18 33 00

Axle Bearing Puller Plate

661 589 18 33 01

Rear Axle Bearing Remover

661 589 18 33 02

Rear Axle Oil Seal Remover

Disassembly Procedure

1. Remove the rear drive shaft from the vehicle. Refer

to “Rear Drive Shaft” in this section.

2. Remove the toothed ring using the axle bearing

puller plate 661 589 18 33 00 and rear axle bearing
remover 661 589 18 33 01 by press.

3. Remove the rear drive shaft oil seal bearing using

the axle bearing puller plate 661 589 18 33 00 and
rear axle oil seal remover 661 589 18 33 02 by
press.

4. Remove the rear disc brake rotor shield.

3. Install the retainer drive shaft bearing using the

rear hub bearing installer 661 589 15 33 00 by press.

4. Install the rear drive shaft. Refer to “Rear Drive

Shaft” in this section.

KAA3D690

KAA3D680

Assembly Procedure

1. Install the rear disc brake rotor shield.

2. Install the rear drive shaft bearing oil seal using

the rear hub bearing installer 661 589 15 33 00 by
press.

SSANGYONG  MY2002

3D-26  REAR AXLE

SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS TABLE

661 589 13 33 00

Ball Joint Remover

661 589 18 33 00

Axle Bearing Puller

Plate

KAA3D700

KAA3D710

KAA3D720

661 589 18 33 02

Rear Axle Oil Seal

Remover

661 589 15 33 00

Rear Hub Bearing

Installer

661 589 18 33 01

Rear Axle Bearing

Remover

KAA3D740

KAA3D750

KAA3D760

J-8059

Snap Ring Plier

DW340-090-01

Differential Assembly

Remover/Installer

DW340-090-03

Rear Differential

Assembly

Remover/Installer

KAA3D730

KAA3D770

SECTION 4A

HYDRAULIC BRAKES

CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when
a tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this
cable will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK
unless otherwise noted.

TABLE OF CONTENTS

Description and Operation ................................... 4A-2

General Description ............................................. 4A-2

Diagnostic Information and Procedures .............. 4A-3

Brake System Testing .......................................... 4A-3

Brake Hose Inspection ......................................... 4A-3

Brake Warning Lamp Circuit Description .............. 4A-4

Brake Warning Lamp Diagnosis ........................... 4A-5

LCRV (Load Conscious Reducing Valve) .............. 4A-8

Repair Instructions .............................................. 4A-10

On-Vehicle Service ............................................... 4A-10

Manual Bleeding The Brakes ............................. 4A-10

Front Brake Hose ............................................... 4A-13

Rear Brake Hose ............................................... 4A-13

Stoplamp Switch ................................................ 4A-14

Brake Pedal ....................................................... 4A-14

Specifications ..................................................... 4A-15

General Specification ......................................... 4A-15

Fastener Tightening Specifications ..................... 4A-16