SsangYong Korando II (1996-2006 year). Manual - part 220

SSAMGYONG MY2002

3A-16 FRONT AXLE

UNIT REPAIR

AXLE HOUSING

Preceding Work : Removal of the axle housing

KAA3A330

FRONT AXLE 3A-17

SSANGYONG MY2002

1 Front Axle Housing Mounting Bracket
2 Inner Shaft (Left)
3 Bolt ............................ 55 - 65 N•m (41 - 48 lb-ft)
4 Oil Seal ................................................................

........ Replace, Apply Grease to the Sealing Rib

5 Snap Ring
6 Bearing
7 Snap Ring
8 Oil Drain Plug ............ 28 - 41 N•m (21 - 30 lb-ft)
9 Front Axle Housing

10 Breather Nipple
11 Inner Shaft (Right)
12 Pinion Lock Nut .. 240 - 310 N•m (177 - 229 lb-ft)
13 Washer
14 Companion Flange
15 Oil Seal ................................................................

........ Replace, Apply Grease to the Sealing Rib

16 Bearing
17 Shim
18 Bearing Baffle
19 Shim

20 Bearing
21 Oil Slinger
22 Drive Pinion
23 Oil Filler Plug ............ 28 - 41 N•m (21 - 30 lb-ft)
24 Bolt ............................ 39 - 46 N•m (29 - 34 lb-ft)
25 Axle Housing Cover .............................................

..... Apply Liquid Gasket to the Contact Surface

26 Ring Gear
27 Bearing
28 Shim
29 Shaft Lock Pin
30 Differential Case
31 Bolt ............................ 75 - 90 N•m (55 - 66 lb-ft)
32 Bolt ............................ 48 - 69 N•m (35 - 51 lb-ft)
33 Washer
34 Bearing Cap
35 Thrust Washer
36 Side Gear
37 Differential Shaft
38 Differential Pinion
39 Thrust Washer

SSAMGYONG MY2002

3A-18 FRONT AXLE

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Disassembly Procedure

1. Remove the drain plug and drain the oil. Reinstall

the drain plug.

Installation Notice

2. Unscrew the axle housing and housing mounting

bracket bolts and remove the bracket and inner
shaft assembly.

3. Remove the bearing fixing snap ring of the inner

shaft and pull out the bearing. Separate the inner
shaft and the mounting bracket.

4. Remove the axle housing cover.

Notice:  Clean the cover and housing contact
surfaces.

KAA3A340

KAA3A360

KAA3A350

KAA3A370

Tightening Torque

2.8 - 4.2 kgf•m

FRONT AXLE 3A-19

SSANGYONG MY2002

5. Unscrew the bearing cap bolts and remove the

bearing caps. Pull out the differential carrier
assembly.

Notice:

•

Place alignment marks on the bearing cap not
to change the caps before removal. When
pulling out the differential carrier assembly, be
careful not to damage the axle housing.

•

When adding fluid or making a complete fuid
change, always use front axle housing.

7. Disassemble the parts of the differential carrier

assembly.

8. Remove the drive pinion lock nut. Disassemble

the parts of the drive pinion.

KAA3A380

KAA3A410

KAA3A390

KAA3A400

6. Pull out the differential assembly using the

differential assembly remover/installer DW340-
090-01 and front differental assembly/installer
DW340-090-02.