Dacia Pick-Up 1304/1305/1307. Manual - part 20

10

10 - 46

ENGINE AND LOWER ENGINE UNITS

OIL PLATFORM PLUGS REPLACEMENT

D

ISMO UNTING

Dismount the plugs from the block by boring with a  

φ    10 drill.

Wash the block,clean the platform and the channels in the block and blow it with compressed

air.

R

EMOUNTING

Oil the new plugs with   OMNI  - FIT

RAPID

.

Place the plugs  (1) in their seats in the block

and clamp them by means of the
MOT 111A rivet set.

REPLACEMENT OF THE CRANKSHAFT BEARING ANNULAR OIL SEAL

D

ISMO UNTING

Disconnect the battery.

Dismount:gearbox,clutch mechanism and

the disk,flywheel and the worn annular oil seal.

R

EMOUNTING

Place the  new annular oil  seal on  the

MOT 259 - 01 mounting device.
    Lubricate with oil the exterior diameter of the
annular oil seal.

ATTENTION:

The edge of the annular oil seal is very

  fragile:take protection steps upon mount-
ing.

DISMOUNTING - MOUNTING

10

10 - 47

ENGINE AND LOWER ENGINE UNITS

  Mount the annular oil seal in its         place,slightly

tapping the chuck head  until it comes into contact
with the   crankshaft.

The mounting chuck for the annular oil seal

shall be kept with care in order to avoid

deterioration of the collar on  which the
annular oil seal is placed.

Protect the chuck by  placing a worn  annular

oil seal on it.

Mount the flywheel.the screws will be

lubricated with  FIXAMED M 28.

Tighten the screws  at a  5 daNm moment.

Center the disk by means of the centering chuck and mount the clutch mechanism.
Mount the gear box.
Check all the fluid fillings and perform all necessary adjustments.

REPLACEMENT OF THE CLUTCH SHAFT CENTERING BUSHING

D

ISMO UNTING

Disconnect the battery
Dismount:

         - gear box;

   - clutch mechanism and the disk;

- the worn bushing by means of the

MOT 101 

extractor.

DISMOUNTING – MOUNTING

10

10 - 48

ENGINE AND LOWER ENGINE UNITS

Press the new bushing by means of the clutch

disk centering chuck.

Center the disk by means of the centering

chuck.

Mount the clutch mechanism.
Mount the gear box.
Check all the fluid fillings and perform all

necessary adjustments.

R

EMOUNTING

CRANKSHAFT REPLACEMENT

D

ISMO UNTING

Dismount the engine from the car.
Mount the engine on the MOT 369 support.
Drain the oil off the engine.
Dismount:

- the alternator and the attachment clip;
- the fuel pump;
- the oil filter;
- the oil dip stick;
- the breaker -distributtor and the ignition cables;
- the contact and oil pressure transmitter;
- the left side support and the elastic buffer.

Mount the MOT 460 device bolts on the

engine block.

DISMOUNTING - MOUNTING

10

10 - 49

ENGINE AND LOWER ENGINE UNITS

Place the engine on  the  MOT 460

su

Place the engine on the MOT  460

support.

pport.

Dismount:

- the pressure plate and the clutch disk;
- the breaker-distributtor pinion by means

of a M 12 x 1,5 screw.

Rotate the engine by 180 º  and dismount the

following parts:

- the crankshaft pulley;
- the oil casing;
- the oil pump;
- the distribution cap.

Take out the sealing gaskets of the dismounted

items or remove the sealant material by scrappimg
it, for those with sealant sealing.

Dismount the distribution chain tightening

device.

Strain the lock washer and unscrew the cam-

shaft pinion fixing screw.

Take out the camshaft pinion and the

distribution chain.

DISMOUNTING – MOUNTING