Opel Frontera UBS. Manual - part 606

MUA MODEL  7B1 – 57

Starter Motor

1. Install the starter motor to the engine rear plate.

Starter Motor Bolt Torque

kg·m (lb·ft/N·m)

8.0 ± 1.6 (58 ± 12/78 ± 16)

Engine Rear Mounting and Mounting Member

1. Install the engine rear mounting to the transmission.

Rear Mounting Bolt Torque

kg·m (lb·ft/N·m)

4.2 ± 0.5 (30 ± 3.6/41 ± 4.9)

2. Install the mounting member 1 to the mounting

rubber 2.

Mounting Rubber Nut Torque

kg·m (lb·ft/N·m)

5.1 ± 0.6 (37 ± 4.3/50 ± 6)

3. Install the mounting member to the sidemembers.

Mounting Member Bolt Torque

kg·m (lb·ft/N·m)

5.1 ± 0.6 (37 ± 4.3/50 ± 6)

Slave Cylinder

Install the slave cylinder to the transmission case.

Slave Cylinder Bolt Torque

kg·m (lb·ft/N·m)

4.1 ± 1.0 (30 ± 7.2/40 ± 10)

Harness Connector

Disconnect the 4WD switch connectors back up light
switch connector and speedometer sensor connector.

220LV019

TDC Sensor (4JA1TC Model)

Connect the TDC sensor from the transmission housing.

220R200001

MUA MODEL  7B1 – 59

Exhaust Pipe

1. Connect the front exhaust pipe and 2nd-3rd exhaust

pipe.

2. Install the exhaust pipe bracket to the transmission

case.

220LV018

Transfer Case Protector (Except 00 Year or Subsequent
ones)

1. Install the transfer case protector 1 to the mounting

member 2 and the sidemebers 3.

2. Tighten the transfer case protector bolts to the

specified torque.

Transfer Case Protector Bolt Torque

kg·m (lb·ft/N·m)

3.7 ± 1.0 (26.8 ± 7.2/36.3 ± 9.8)

Gear Shift Lever and Transfer Change Lever

1. Replenish the transmission case and the transfer

case with the specified engine oil.

Transmission and Transfer Case Oil 

lit (US/UK qt.)

Transmission Case

2.95 (3.12/2.6)

Transfer Case

1.45 (1.53/1.28)

2. Install the gear shift lever to the gear control box.

Shift Lever Cover Bolt Torque

kg·m (lb·ft/N·m)

2.0 ± 0.2 (14.5 ± 1.5/19.6 ± 1.96)

3. Install the dust cover.

4. Insert the transfer change lever to the transfer case.

Change Lever Retainer Bolt Torque

kg·m (lb·ft/N·m)

2.0 ± 0.2 (14.5 ± 1.5/19.6 ± 1.96)

5. Install the grommet.

6. Install the front console assembly and center console

assembly.

7. Install the gear shift lever and the transfer change

lever knobs.

235RT004