Opel Frontera UBS. Manual - part 435

6A – 30 ENGINE MECHANICAL

ENGINE MOUNT (RH)

REMOVAL

1. Disconnect battery ground cable
2. Hang the engine assembly.
3. Rubber engine mount.

1) Remove bolts from chassis frame bracket.
2) Remove nuts from rubber engine mount and

engine mounting bracket.

4. Remove bolt which is fixed between engine and

mounting bracket then remove the engine mounting
bracket.

INSTALLATION

•

Tighten the fixing bolts to the specified torque.

1. Engine mounting bracket to cylinder block.

Torque : 40 N·m (4 kg·m/29 lb ft) (for M10)

127 N·m (13 kg·m/94 lb ft) (for M14)

2. Rubber engine mount to chassis frame and engine

mounting bracket.

Torque :40 N·m (4 kg·m/29 lb ft)

4

3

1

2

022RW018

Legend

(1)

Rubber Engine Mount (LH)

(2)

Engine Mounting Bracket (LH)

(3)

Rubber Engine Mount (RH)

(4)

Engine Mounting Bracket (RH)

ENGINE MECHANICAL 6A – 31

ENGINE MOUNT (LH)

REMOVAL

1. Disconnect battery ground cable
2. Hang the engine assembly.
3. Rubber engine mount.

1) Remove bolts from chassis frame bracket.
2) Remove nuts from rubber engine mount and

engine mounting bracket.

4. Remove bolt which is fixed between engine and

mounting bracket then remove the engine mounting
bracket.

INSTALLATION

•

Tighten the fixing bolts to the specified torque.

1. Engine mounting bracket to cylinder block.

Torque : 40 N·m (4 kg·m/29 lb ft) (for M10)

127 N·m (13 kg·m/94 lb ft) (for M14)

2. Rubber engine mount to chassis frame and engine

mounting bracket.

Torque :40 N·m (4 kg·m/29 lb ft)

4

3

1

2

022RW018

Legend

(1)

Rubber Engine Mount (LH)

(2)

Engine Mounting Bracket (LH)

(3)

Rubber Engine Mount (RH)

(4)

Engine Mounting Bracket (RH)

6A – 32 ENGINE MECHANICAL

INTERCOOLER

REMOVAL

1. Disconnect the battery ground cable.
2. Remove air cleaner cover and air duct.
3. Remove intercooler cover.
4. Remove intercooler assembly.

1) Remove rubber hose from between intercooler

outlet and intake manifold inlet.

2) Remove rubber hose from between

turbocharger outlet and intercooler inlet.

3) Remove intercooler assembly fixing bolts from

the bracket, remove intercooler assembly.

INSTALLATION

1. Intercooler assembly

1) Connect outlet hose to intake manifold.

Torque : 4 N·m (0.4 kg·m/3 lb ft)

2) Connect inlet hose from turbocharger to

intercooler.

Torque : 4 N·m (0.4 kg·m/3 lb ft)

3) Install intercooler and tighten fixing bolts to the

specified torque.

Torque : 20 N·m (2.0 kg·m/14.5 lb ft)

2. Install intercooler cover.
3. Install air cleaner cover and air duct.
4. Connect the battery ground cable.

For Europe

2

3

3

1

135R200003

Legend

(1)

Air Cleaner Cover & Air Duct

(2)

Intercooler Cover

(3)

Intercooler Assembly

ENGINE MECHANICAL 6A – 33

CYLINDER HEAD COVER

REMOVAL

1. Disconnect battery ground cable.
2. Remove clip, remove air cleaner cover and air duct.
3. Remove intercooler assembly.

Refer to “Intercooler” in this manual.

4. Remove PCV hose.
5. Remove bolts which fix noise insulator cover then

remove noise insulator cover and insulator.

6. Remove high pressure oil pipe at cylinder head

side.
Take care when removing the injector oil pipe,
because sometimes, during removal, your hand
can be injured by the remaining high pressure oil.

INSTALLATION

1. Cylinder head cover.

1) Install the cylinder head cover gasket to cylinder

head cover.

2) The gasket must be set perfectly with no loose

areas.

3) Apply liquid gasket (TB1207B or equivalent) to

the rubber seal of the camshaft end, injector
harness gasket area and No. 1 camshaft
bracket.

4) Tighten cylinder head cover fixing bolts to the

specified torque.

Torque : 9 N·m (0.9 kg·m/6.5 lb ft)

2. Fill with about 300 cc of engine oil from the high

pressure oil pipe installation port of the oil rail using
an oil rail filler. If assembled without filling the oil rail
with oil, the time for starting the engine will be
longer.

3. Install the high pressure oil pipe immediately and

tighten the sleeve nut to the specified torque.

Torque : 80 N·m (8.1 kg·m/57.9 lb ft)

1

7

2

3

4

5

6

010R200006

Legend

(1)

Noise Insulator Cover

(2)

Insulator

(3)

Bolt

(4)

Oil Seal

(5)

Gasket

(6)

Cylinder Head Cover

(7)

Bolt

3~5

2~3

2~3

3~5

3~5

1~2

012RW119