Opel Frontera UBS. Manual - part 2896

 

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Opel Frontera UBS. Manual - part 2896

 

 

SUN ROOF/CONVERTIBLE TOP

8I–7

5. Remove two sun roof frame complete assembly fixing

nuts (front side) and four fixing bolts (each side) from
the frame complete, and then remove the sun roof
frame complete assembly.

NOTE: Be sure to remove the frame complete while
supporting it.

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Tighten the sun roof frame complete assembly fixing

bolts and nuts to the specified torque.

Torque: 10 N·m(1.0 kg·m/87 lb in)

2. After installing the frame complete, loosen the sun

roof glass fixing nuts and adjust the sun roof glass
setting position.

D

Refer to the Sun Roof Glass in this section.

Disassembled View

665RW035

Legend

(1) Sunshade
(2) Sun Roof Glass
(3) Sun Roof Motor

(4) Sun Roof Drive Unit Assembly
(5) Outer Tube Fixing Screw
(6) Sun Roof Frame Assembly
(7) Sun Roof Deflector

Disassembly

1. Open the sun roof.
2. Remove the sun roof deflector fixing screws and then

remove the sun roof deflector.

3. Remove the sunshade.  

D

Refer to the Sunshade in this section.

4. Close the sun roof, remove the decoration cover and

the fixing screws and then remove the sun roof glass.

5. If the shims are used between the sun roof set plate

and the glass, note the number of the shims.

6. Disconnect the sun roof motor connector, remove the

sun roof fixing nuts and screws, and then remove the
sun roof motor.

8I–8

SUN ROOF/CONVERTIBLE TOP

7. Remove the cable outer tube(2) fixing screws.
8. Remove the cable outer tube fixing clamps(1) and

guide rail fixing nuts(5).

9. Prying the guide rail a little with a screwdriver, draw

the outer tube out of the grommet(3).

D

At this time, the inner cable(4) remains on the frame
assembly.

10. Remove the sun roof frame assembly.

665RS012

Reassembly

To reassembly, follow the disassembly steps in the
reverse order, noting the following points.

1. When installing the motor or drive unit, set the sun

roof set plate in the full closed position by pushing the
link(3) portion using the screwdriver(2).

2. When installing the sun roof glass(1) to the sun roof

set plate, insert the original shims in the same position
before removing the sun roof glass.

665RS013

SUN ROOF/CONVERTIBLE TOP

8I–9

Sun Roof Drain Hose (Front Side)

Sun Roof Drain Hose (Front Side) and Associated Parts

665RW017

Legend

(1) Clip
(2) Sun Roof Drain Hose
(3) Grommet

(4) Instrument Panel Assembly
(5) Front Inner Liner
(6) Headlining

Removal

1. Disconnect the battery ground cable.
2. Remove the front inner liner.
3. Remove the headlining.

D

Refer to the Headlining in Body Structure section.

4. Remove the instrument panel assembly.

D

Refer to the Instrument Panel Assembly in Body
Structure section.

5. Disconnect the drain hose at the frame complete

side.

6. Apply the soap and water to the body panel grommet.
7. Pass the string from the sun roof frame side through

the drain port side, and remove the drain hose from
the hose fixing clips.  Taking care not to allow the body
panel grommet to be removed together with the hose,
pull the drain hose only to the inside of the vehicle.
(The string should be kept as it is.)

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Apply the soap and water to the body panel grommet.
2. Install the drain hose from inside of the vehicle by

utilizing, as a guide, the string passed during removal
step.

3. The body panel grommet must not be twisted or

caught in during installation.

4. Complete routing, avoiding extreme bends or curves.
5. After routing, install the trim with care not to allow the

drain hose to be caught in.

6. Test the drain condition.
7. The protrusion of drain hose from the body panel

must be within 50 mm (2.0 in).  If it exceeds 50 mm
(2.0 in) after correct routing, cut the leading edge so
that the protrusion is within 50 mm (2.0 in).

8I–10

SUN ROOF/CONVERTIBLE TOP

Sun Roof Drain Hose (Rear Side)

Sun Roof Drain Hose (Rear Side) and Associated Parts

665RS015

Legend

(1) Soft Tape
(2) Pipe
(3) Clip
(4) Soft Tape
(5) Sun Roof Drain Hose

(6) Tape
(7) Grommet
(8) Grommet
(9) Clip

(10) Headlining

(11) Rear Fender Inner Liner

Removal

1. Disconnect the battery ground cable.
2. Remove the rear fender inner liner.
3. Remove the headlining.

D

Refer to the Headlining in Body Structure section.

4. Disconnect the drain hose at the frame complete

side.

5. Apply the soap and water to the body panel grommet.
6. Remove the hose fixing tapes and clips.
7. Pull the drain hose to the inside of the vehicle.

Installation

To install, follow the removal steps in the reverse order,
noting the following points.

1. Apply the soap and water to the body panel grommet.

 

 

 

 

 

 

 

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