Opel Frontera UBS. Manual - part 2375

 

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Opel Frontera UBS. Manual - part 2375

 

 

6F–2

ENGINE EXHAUST

General Description

150R200025

When inspecting or replacing exhaust system
components, make sure there is adequate clearance
from all points on the underbody to prevent overheating
the floor pan and possible damage to the passenger
compartment insulation and trim materials.

Check complete exhaust system and nearby body areas
and rear compartment lid for broken, damaged, missing
or mispositioned parts, open seams, holes, loose
connections or other deterioration which could permit
exhaust fumes to seep into the rear compartment or
passenger compartment. Dust or water in the rear
compartment may be an indication of a problem in one of
these areas. Any faulty areas should be corrected
immediately.

Hangers

Various types of hangers are used to support exhaust
system(s). These include conventional rubber straps,
rubber rings, and rubber blocks.

The installation of exhaust system supports is very
important, as improperly installed supports can cause
annoying vibrations which can be difficult to diagnose.

Three Way Catalytic Converter

The three way catalytic converter is an emission control
device added to the exhaust system to reduce pollutants
from the exhaust gas stream.

CAUTION: The catalytic converter requires the use
of unleaded fuel only.
Periodic maintenance of the exhaust system is not
required. If the vehicle is raised for other service, it is
advisable to check the condition of the complete exhaust
system.
A dual bed monolith catalytic converter is used in
combination with three way catalytic converter.
Catalytic Types:
Three way (Reduction/Oxidation) catalyst
The catalyst coating on the three way (reduction)
converter contains platinum and rhodium which lowers
the levels of nitrous oxide (NOx) as well as hydrocarbons
(HC) and carbon monoxide (Co).

Gasket

The gasket must be replaced whenever a new exhaust
pipe, muffler or catalytic converter is installed.

6F–3

ENGINE EXHAUST

Front Exhaust Pipe

Front Exhaust Pipe and Associated Parts

150R200005

Legend

(1) Gasket
(2) Front Exhaust Pipe RH Fixing Nuts
(3) O

2

 Sensor Harness Connector

(4) Front Exhaust Pipe RH Fixing Bolts and Nuts
(5) Gasket
(6) Front Exhaust Pipe Fixing Bolts and Nuts
(7) Gasket

(8) O

2

 Sensor Harness Connector

(9) Front Exhaust Pipe LH

(10) O

2

 Sensor Harness Connector

(11) Front Exhaust Pipe LH Fixing Nuts

(12) O

2

 Sensor Harness Connector

(13) Gasket
(14) Front Exhaust Pipe RH

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Disconnect O

2

 sensor harness connector

(3)(8)(10)(12).

4. Remove front exhaust pipe fixing bolts and nuts

(4)(6).

5. Remove front exhaust pipe fixing three stud nuts (2)

(11) from exhaust manifold.

6. Remove front exhaust pipe (9)(14).

Installation

1. Install front exhaust pipe (9)(14) and tighten three

stud nuts (2)(11) and two nuts (4)(6) to the specified
torque.

Torque
Stud Nuts : 67 N·m (6.8 kg·m/49 lb ft)
Nuts(4) : 57 N·m (5.8 kg·m/42 lb ft)
Nuts(6) : 43 N·m (4.4 kg·m/32 lb ft)

2. Reconnect O

2

 sensor harness connector

(3)(8)(10)(12).

6F–4

ENGINE EXHAUST

Three Way Catalytic Converter LH

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Disconnect front O

2

 sensor harness connector and

rear O

2

 sensor harness connector (3)(4).

4. Remove exhaust front pipe fixing three stud nuts (2)

from exhaust manifold side and two nuts (6)(7) from
rear end of exhaust front pipe (9).

150R200006

Legend

(1) Gasket
(2) Front Exhaust Pipe Fixing Three Stud Nuts
(3) O

2

 Sensor Harness Connector

(4) O

2

 Sensor Harness Connector

(5) Gasket
(6) Front Exhaust Pipe RH Fixing Bolts and Nuts
(7) Front Exhaust Pipe Fixing Bolts and Nuts
(8) Gasket
(9) Front Exhaust Pipe LH

Installation

1. Install exhaust front pipe (9) and tighten three studs

nuts (2) and two nuts (6)(7) to the specified torque.

Torque
Stud nuts : 67 N·m (6.8 kg·m/49 lb ft)
Nuts(6) : 57 N·m (5.8 kg·m/42 lb ft)
Nuts(7) : 43 N·m (4.4 kg·m/32 lb ft)

2. Reconnect O

2

 sensor harness connector (3)(4).

6F–5

ENGINE EXHAUST

Three Way Catalytic Converter RH

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Remove torsion bar. Refer to removal procedure in

Front Suspension section.

4. Disconnect front O

2

 sensor harness connector (6)

and rear O

2

 sensor harness connector (3).

5. Remove front exhaust pipe fixing bolts and nuts (4).
6. Remove three stud nuts (2) from exhaust manifold

then remove the exhaust front pipe (7).

150R200007

Legend

(1) Gasket
(2) Front Exhaust Pipe Fixing Three Stud Nuts
(3) O

2

 Sensor Harness Connector

(4) Front Exhaust Pipe Fixing Bolts and Nuts
(5) Gasket
(6) O

2

 Sensor Harness Connector

(7) Front Exhaust Pipe RH

Installation

1. Install front exhaust pipe (7) and tighten three stud

nuts (2) and two nuts (4) to the specified torque.

Torque
Stud nuts : 67 N·m (6.8 kg·m/49 lb ft)
Nuts : 57 N·m (5.8 kg·m/42 lb ft)

2. Install the torsion bar and readjust the vehicle height.

Refer to the installation and vehicle height adjustment
instructions in the Front Suspension Section.

 

 

 

 

 

 

 

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