Opel Frontera UBS. Manual - part 2196

 

  Index      Opel     Opel Frontera UBS - service repair manual 1998-2002 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  2194  2195  2196  2197   ..

 

 

Opel Frontera UBS. Manual - part 2196

 

 

6F–3

ENGINE EXHAUST

For Isuzu General Motors (IGM)

150RW058

When inspecting or replacing exhaust system
components, make sure there is adequate clearance
from all points on the underbody to prevent overheating
the floor pan and possible damage to the passenger
compartment insulation and trim materials.

Check complete exhaust system and nearby body areas
and rear compartment lid for broken, damaged, missing
or mispositioned parts, open seams, holes, loose
connections or other deterioration which could permit
exhaust fumes to seep into the rear compartment or
passenger compartment. Dust or water in the rear
compartment may be an indication of a problem in one of
these areas. Any faulty areas should be corrected
immediately.

Hangers

Various types of hangers are used to support exhaust
system(s). These include conventional rubber straps,
rubber rings, and rubber blocks.

The installation of exhaust system supports is very
important, as improperly installed supports can cause
annoying vibrations which can be difficult to diagnose.

Three Way Catalytic Converter

The three way catalytic converter is an emission control
device added to the exhaust system to reduce pollutants
from the exhaust gas stream.

CAUTION: The catalytic converter requires the use
of unleaded fuel only.
Periodic maintenance of the exhaust system is not
required. If the vehicle is raised for other service, it is
advisable to check the condition of the complete exhaust
system.
A dual bed monolith catalytic converter is used in
combination with three way catalytic converter.
Catalytic Types:
Three way (Reduction/Oxidation) catalyst
The catalyst coating on the three way (reduction)
converter contains platinum and rhodium which lowers
the levels of nitrous oxide (NOx) as well as hydrocarbons
(HC) and carbon monoxide (Co).

Gasket

The gasket must be replaced whenever a new exhaust
pipe, muffler or catalytic converter is installed.

6F–4

ENGINE EXHAUST

Front Exhaust Pipe

Front Exhaust Pipe and Associated Parts

150RW063

Legend

(1) Front Exhaust Pipe RH Fixing Nuts
(2) Front Exhaust Pipe RH Fixing Bolts and Nuts
(3) O

2

 Sensor Terminal Connector (for IGM)

(4) Front Exhaust Pipe LH Fixing Nuts

(5) Front Exhaust Pipe LH Fixing Bolts and Nuts
(6) Front Exhaust Pipe LH
(7) Front Exhaust Pipe RH
(8) Three way Exhaust Pipe Fixing Bolts and Nuts

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Disconnect O

2

 sensor harness connector (3).

4. Remove front exhaust pipe fixing nuts and three way

Exhaust Pipe Fixing Bolts and Nuts (2)(5)(8).

5. Remove front exhaust pipe fixing three stud nuts from

exhaust manifold (1)(4).

6. Remove front exhaust pipe (6)(7).

Installation

1. Install front exhaust pipe (6)(7) and tighten three stud

nuts (1)(4) and nuts (2)(5)(8) to the specified torque.

Torque
Stud Nuts : 67 N·m (6.8 Kg·m/49 lb ft)
Nuts : 43 N·m (4.3 Kg·m/32 lb ft)

2. Reconnect O

2

 sensor harness connector (3).

6F–5

ENGINE EXHAUST

Three Way Catalytic Converter

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Remove three way exhaust pipe fixing bolts and nuts.

150RW065

Installation

1. Install three way catalytic converter between three

way exhaust pipe and silencer.

2. Tighten nuts to the specified torque.

Torque
Nuts : 43 N·m (4.4 Kg·m/32 lb ft)

6F–6

ENGINE EXHAUST

Exhaust Silencer

Exhaust Silencer and Associated Parts

E06RW031

Legend

(1) Exhaust Silencer
(2) Exhaust Silencer

(3) Mounting Rubber
(4) Exhaust Silencer Fixing Nuts
(5) Exhaust Silencer Fixing Bolts

Removal

1. Disconnect battery ground cable.
2. Raise the vehicle and support with suitable safety

stands.

3. Remove exhaust silencer fixing nuts (4) then

disconnect rear exhaust pipe from exhaust silencer.

4. Remove exhaust silencer fixing nuts (5) then

disconnect exhaust silencer from three way exhaust
pipe.

5. Remove exhaust silencer mounting nuts from

chassis side then remove exhaust silencer (1)(2).

Installation

1. Install the exhaust silencer (1)(2) chassis side and

tighten nuts to the specified torque.

Nuts: 16 N·m (1.6 Kg·m/12 lb ft)

2. Install the exhaust silencer and tighten nuts (5) on

front exhaust pipe to specified torque.

Nuts: 43 N·m (4.4 Kg·m/32 lb ft)

3. Install the rear exhaust pipe and tighten fixing nuts on

exhaust silencer to specified torque.

Nuts: 43 N·m (4.4 Kg·m/32 lb ft)

 

 

 

 

 

 

 

Content   ..  2194  2195  2196  2197   ..