Opel Frontera UBS. Manual - part 2066

PARKING BRAKES  5D – 9

PARKING BRAKE CABLE

5

7

4

2

3

1

6

7

12

15

13

14

A

B

10

8

9

10

11

16

9

8

A

B

Removal Steps

1.

Rear wheels

2.

Caliper assembly

3.

Rotor (Drum)

4.

Holding spring

5.

Return spring; upper

6.

Return spring; lower

7.

Shoe assembly

8.

Cable fixing bolt

9.

Clip

10. Clip
11. Clip
12. Adjust nut
13. Equalizer
14. Bolt
15. Retaining plate
16. Parking brake cable

Installation Steps

To install, follow the removal steps in the
reverse order.

331RW009

5D – 10 PARKING BRAKES

INSTALLATION

To install, follow the removal steps in the reverse
order, noting the following points.

15. Parking Brake Cable

•

Apply grease (BESCO L-2 or equivalent) to the
connecting portion of the rear cable and equalizer.

12. Adjust Nut

•

Tighten the adjust nut to the specified torque.

Adjust Nut Torque

N·m (kg·cm / lb·in)

6 (60 / 52)

•

To adjust the parking brake, refer to Parking Brake
Adjustment in this section.

11. Clip

•

Tighten the fixing bolt to the specified torque.

Fixing Bolt Torque

N·m (kg·cm / lb·in)

15 (150 / 130)

10. Clip

•

Tighten the fixing bolt to the specified torque.

Fixing Bolt Torque

N·m (kg·cm / lb·in)

6.5 (65 / 58)

REMOVAL

1. Rear Wheels

2. Caliper Assembly

•

Remove 2 bolts to remove the caliper assembly
from the support bracket. (Refer to Rear Disc
Brakes in Power Assisted Brake System section.)
Temporarily hang the caliper with wire to avoid
stretching the brake hose.

3. Rotor (Drum)

4. Holding Spring

5. Return Spring; Upper

6. Return Spring; Lower

7. Shoe Assembly

•

Remove the brake shoe assembly. Then remove
the parking brake cable from the parking brake
lever.

8. Cable Fixing Bolt

9. Clip

10. Clip

11. Clip

12. Adjust Nut

13. Equalizer

14. Bolt

15. Retaining Plate

16. Parking Brake Cable

Parking brake lever

PARKING BRAKES  5D – 11

9. Clip

•

Tighten the fixing bolt to the specified torque.

Fixing Bolt Torque

N·m (kg·cm / lb·in)

7.8 (78 / 67)

8. Cable Fixing Bolt

•

Tighten the cable fixing bolt to the specified
torque.

Cable Fixing Bolt Torque

N·m (kg·cm / lb·in)

6.5 (65 / 58)

7. Shoe Assembly

•

After installation of the shoe and cable assembly,
apply special grease (included in the repair kit) to
the following portions indicated in the left figure.

5. Return Spring; Upper

•

The parking brake lever side (secondary side)
return spring must be installed on the outer side
of the primary side return spring.

Outer side

Parking lever

6A–1

ENGINE MECHANICAL

ENGINE

CONTENTS

Engine Mechanical

6A

. . . . . . . . . . . . . . . . . . . . . . 

Engine Cooling

6B

. . . . . . . . . . . . . . . . . . . . . . . . . 

Engine Fuel

6C

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Engine Electrical

6D1

. . . . . . . . . . . . . . . . . . . . . . . . 

Ignition System

6D2

. . . . . . . . . . . . . . . . . . . . . . . . . 

Starting and Charging System

6D3

. . . . . . . . . . . . 

Driveability and Emissions

6E

. . . . . . . . . . . . . . . . 

Engine Exhaust

6F

. . . . . . . . . . . . . . . . . . . . . . . . . 

Engine Lubrication

6G

. . . . . . . . . . . . . . . . . . . . . . 

Engine Speed Control System

6H

. . . . . . . . . . . . 

Inducton

6J

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

ENGINE MECHANICAL

CONTENTS

Service Precaution

6A–2

. . . . . . . . . . . . . . . . . . . . . . 

General Description

6A–3

. . . . . . . . . . . . . . . . . . . . . 

Engine Diagnosis

6A–4

. . . . . . . . . . . . . . . . . . . . . . . 

Cylinder Head Cover LH

6A–18

. . . . . . . . . . . . . . . . . 

Removal

6A–18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–19

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cylinder Head Cover RH

6A–21

. . . . . . . . . . . . . . . . . 

Removal

6A–21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Common Chamber

6A–24

. . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–24

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Exhaust Manifold LH

6A–26

. . . . . . . . . . . . . . . . . . . . . 

Removal

6A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–26

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Exhaust Manifold RH

6A–27

. . . . . . . . . . . . . . . . . . . . 

Removal

6A–27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–27

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Crankshaft Pulley

6A–28

. . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–28

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Timing Belt

6A–29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–29

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Camshaft

6A–33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–33

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cylinder Head

6A–37

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–37

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Valve Stem Oil Controller , Valve Spring and
 Valve Guide

6A–39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Piston, Piston Ring and Connecting Rod

6A–40

. . . 

Removal

6A–40

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–41

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Crankshaft and Main Bearings

6A–42

. . . . . . . . . . . . 

Removal

6A–42

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–43

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Rear Oil Seal

6A–47

. . . . . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–47

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–47

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Engine Assembly

6A–48

. . . . . . . . . . . . . . . . . . . . . . . . 

Removal

6A–48

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Installation

6A–48

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Cylinder Head

6A–52

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Cylinder Head and Associated Parts

6A–52

. . . . . 

Disassembly

6A–52

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Clean

6A–53

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6A–53

. . . . . . . . . . . . . . . . . . 

Reassembly

6A–53

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Valve Spring, Oil Controller, Valve,
 Valve Guide

6A–56

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Valve Spring, Oil Controller, Valve,
 Valve Guide and Associated Parts

6A–56

. . . . . . . 

Disassembly

6A–56

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6A–57

. . . . . . . . . . . . . . . . . . 

Reassembly

6A–60

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Valve Clearance Adjustments

6A–61

. . . . . . . . . . . . . 

Camshaft

6A–63

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Camshaft and Associated Parts

6A–63

. . . . . . . . . 

Disassembly

6A–63

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6A–64

. . . . . . . . . . . . . . . . . . 

Reassembly

6A–66

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Crankshaft

6A–69

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 

Crankshaft and Associated Parts

6A–69

. . . . . . . . 

Disassembly

6A–69

. . . . . . . . . . . . . . . . . . . . . . . . . . 

Inspection and Repair

6A–70

. . . . . . . . . . . . . . . . . . 

Inspection and Repair

6A–71

. . . . . . . . . . . . . . . . . . 

Reassembly

6A–73

. . . . . . . . . . . . . . . . . . . . . . . . . . 

SECTION