Opel Frontera UBS. Manual - part 1414

 

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Opel Frontera UBS. Manual - part 1414

 

 

6J – 2 INDUCTION

There is a large intake silencer provided at the entrance
of the air cleaner. Air cleaner element is a viscous type
which features high filtration efficiency.
A resonator is used also in the air duct between the air
cleaner and turbocharger to reduce air intake noise.
The air taken in flows through the turbocharger to the
intercooler where the air is cooled and then taken in the
cylinder through the intake manifold.

7

1

2

3

4

8

5

6

Legend

(1)

Air Cleaner

(2)

Connector for Fuel Tank Breather Hose

(3)

Resonator

(4)

Air Duct

(5)

Connector for PCV Hose

(6)

Connector for EGR VSV Hose

(7)

Air Duct

(8)

Air Duct

130RW015

GENERAL DESCRIPTION 

INDUCTION  6J – 3

REMOVAL

1. Remove air cleaner cover with air duct.
2. Remove air cleaner element.

INSPECTION

Check air cleaner element for clogs, chokes and
breaks, and if any problem is found during inspection,
the element must be replaced.

INSTALLATION

1. Air cleaner element
2. Air cleaner cover with air duct.

1) Put air cleaner cover in original position and

tighten it with the clip.

130RW010

AIR CLEANER

6J – 4 INDUCTION

TURBOCHARGER

REMOVAL

1. Remove battery.

2. Drain engine coolant.
3. Remove air cleaner cover and air duct.
4. Remove intercooler assembly.

Refer to “Intercooler” in this manual.

5. Remove water pipe from water inlet of

turbocharger.

6. Remove oil pipe.

1) Remove fixing bolts from oil inlet of turbocharger

then remove oil pipe.

2) Plug open port of turbocharger to prevent

foreign materials from entering the turbocharger.

7. Remove oil drain pipe from turbocharger.
8. Remove water outlet pipe from turbocharger.
9. Remove heat protector.

10. Remove exhaust valve assembly.
11. Remove turbocharger fixing nuts from exhaust

manifold then remove turbocharger assembly.

9

8

7

5

6

3

2

1

4

Legend

(1)

Exhaust Manifold

(2)

Gasket

(3)

Turbocharger Assembly

(4)

Water Hose

(5)

Water Hose

(6)

Heat Protector

(7)

Oil Pipe

(8)

Oil Pipe

(9)

Gasket

025RW023

036RW006

INDUCTION  6J – 5

INSPECTION AND REPAIR

Make the necessary adjustments, repairs and part
replacements if excessive wear or damage is
discovered during inspection.
Minor servicing operations are described in this section.
Contact the nearest IHI SERVICE FACILITY for major
repairs and maintenance.
Refer to IHI SERVICE NETWORK at the end of this
section for the location of your area’s IHI SERVICE
FACILITY.
Turbine shaft end play.

1) Set a dial indicator to the turbine shaft end.
2) Apply a force of 11.8 N (1.2 kg / 2.6 lb)

alternately to the compressor wheel and and the
turbine wheel end.

3) Read the dial indicator.

Turbine End Play

Standard: 0.03 – 0.06 mm (0.0012 – 0.0024 in)
Limit: 0.09 mm (0.0035 in)

Turbine shaft and bearing clearance

1) Set a dial indicator to the turbine shaft center

through the center housing oil drain port.

2) Move the turbine shaft from side to side.
3 Read the dial indicator.

Turbine Shaft and Bearing Clearance

Standard: 0.056 - 0.127 mm (0.0022 - 0.0050 in)
Limit: 0.14 mm (0.0055 in)

Waste gate operation 

1) Remove hose from waste gate actuator side and

install pressure gauge (1) to the waste gate
actuator.

2) Operate pump of pressure gauge while engine is

stopped.

3) Read pressure at the control rod (2) move 2mm.

Pressure: 106 – 115 kPa 

(796 – 862 mmHg/ 15.4 – 16.7 PSi)

036RW008

036RW010

036RW009

036RW007

 

 

 

 

 

 

 

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