Opel Frontera UBS. Manual - part 1246

 

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Opel Frontera UBS. Manual - part 1246

 

 

6E–350

ENGINE DRIVEABILITY AND EMISSIONS

to the intake manifold through an orifice with a PCM
controlled pintle.  During operation, the PCM controls
pintle position by monitoring the pintle position feedback
signal.   The feedback signal can be monitored with Tech 2
as “Actual EGR Pos.” “Actual EGR Pos.” should always
be near the commanded EGR position (”Desired EGR
Pos.”).  If a problem with the EGR system will not allow the
PCM to control the pintle position properly, DTC P1406
will set.  The PCM also tests for EGR flow.  If incorrect flow
is detected, DTC P0401 will set.  If DTCs P0401 and/or
P1406 are set, refer to the DTC charts.
The linear EGR valve is usually activated under the
following conditions:

D

Warm engine operation.

D

Above-idle speed.

Too much EGR flow at idle, cruise or cold operation may
cause any of the following conditions to occur:

D

Engine stalls after a cold start.

D

Engine stalls at idle after deceleration.

D

Vehicle surges during cruise.

D

Rough idle.

Too little or no EGR flow may allow combustion
temperatures to get too high.  This could cause:

D

Spark knock (detonation).

D

Engine overheating.

D

Emission test failure.

D

DTC P0401 (EGR flow test).

D

Poor fuel economy.

0017

EGR Pintle Position Sensor

The PCM monitors the EGR valve pintle position input to
endure that the valve responds properly to  commands
from the PCM and to detect a fault if the pintle position
sensor and control circuits are open or shorted.  If the
PCM detects a pintle position signal voltage outside the
normal range of the pintle position sensor, or a signal
voltage that is not within a tolerance considered
acceptable for proper EGR system operation, the PCM
will set DTC P1406.

General Description (Positive
Crankcase Ventilation (PCV) System)

Crankcase Ventilation System Purpose

The crankcase ventilation system is use to consume
crankcase vapors in the combustion process instead of
venting them to the atmosphere.  Fresh air from the
throttle body is supplied to the crankcase and mixed with
blow-by gases.  This mixture is then passed through the
positive crankcase ventilation (PCV) valve into the
common chamber.

Crankcase Ventilation System Operation

The primary control is through the positive crankcase
ventilation (PCV) valve.  The PCV valve meters the flow at
a rate that depends on the intake vacuum.  The PCV valve
restricts the flow when the inlet vacuum is highest.  In
addition, the PCV valve can seal the common chamber
off in case of sudden high pressure in the crankcase.

028RV002

While the engine is running, exhaust fuses and small
amounts of the fuel/air mixture escape past the piston

6E–351

ENGINE DRIVEABILITY AND EMISSIONS

rings and enter the crankcase.  These gases are mixed
with clean air entering through a tube from the air intake
duct.

028RW002

During normal, part-throttle operation, the system is
designed to allow crankcase gases to flow through the
PCV valve into the throttle body to be consumed by
normal combustion.
A plugged valve or PCV hose may cause the following
conditions:

D

Rough idle.

D

Stalling of slow idle speed.

D

Oil leaks.

D

Sludge in the engine.

A leaking PCV hose would cause:

D

Rough idle.

D

Stalling.

D

High idle speed.

6E–352

ENGINE DRIVEABILITY AND EMISSIONS

Special Tools

901RW180

Legend

(1) PCMCIA Card
(2) RS232 Loop Back Connector

(3) SAE 16/19 Adapter
(4) DLC Cable
(5) TECH–2

6E–353

ENGINE DRIVEABILITY AND EMISSIONS

ILLUSTRATION

TOOL NO.

TOOL NAME

5-8840-0285-0

(J 39200)

High Impedance 

Multimeter (Digital 

Voltmeter – DVM)

(1) PCMCIA Card

(2) RS232 Loop Back

Connector

(3) SAE 16/19 Adapter

(4) DLC Cable

(5) TECH–2

5-8840-0607-0

(J 34142-B)

Unpowered Test Light

5-8840-0385-0

(J 35616-A/BT-8637)

Connector Test

 Adapter Kit

5-8840-0383-0

(J 26792/BT-7220-1)

Spark Tester

5-8840-0279-0

(J 23738-A)

Vacuum Pump with

Gauge  common tool

ILLUSTRATION

TOOL NO.

TOOL NAME

BT-8515

Exhaust Back Pressure

Tester or common tool

5-8840-2640-0

(J 39194-B)

Heated Oxygen Sensor

Wrench

5-8840-0632-0

(J 35689-A)

Terminal Remover

5-8840-0388-0

(J 28742-A)

Weather Pack II 

Terminal Remover

5-8840-2635-0

(J 39021-90)

Injector Switch Box

5-8840-2636-0

(J 39021-65)

Injector Test Light

 

 

 

 

 

 

 

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