Opel Frontera UBS. Manual - part 1079

 

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Opel Frontera UBS. Manual - part 1079

 

 

4D2–32 TRANSFER CASE (TOD)

5. Using the installer 5-8840-2416-0 (J-42809), press-fit

the ring gear.

Pay attention to the following points.

D

Identify the correct direction of gear.

D

Do not damage the gear.

D

Do not press-fit the ring gear slantingly.

D

Press-fit the ring gear to the innermost.

D

Remove burrs generated by press-fitting.

D

If the transfer case has serrations, match them with
those of the gear and press-fit the gear.

261RW054

261RW034

6. Install the snap ring to the transfer case.
7. Install the circular hub.
8. Install the snap ring to the carrier.
9. Mount the carrier assembly to the input shaft.

10. Check the direction of thrust plate and mount it to the

input shaft.

265RW008

11. Mount the ball bearing to the input shaft so that the

snap ring will be installed to the input shaft.

265RW003

12. Install the snap ring to the input shaft.
13. Install the snap ring to the transfer case.

4D2–33

TRANSFER CASE (TOD)

14. Using the snap ring pliers, expand the snap ring

through the opening between the ring gear and carrier
assembly and securely install the input shaft and
carrier assembly.

261RW038

15. Install the ball bearing (for front output shaft)

4D2–34 TRANSFER CASE (TOD)

Output Shafts and Shift Control Shaft

Disassembled View

261RW010–1

Legend

(1) Transfer Case Assembly
(2) Detent Spring
(3) Front Output Shaft
(4) Reduction Hub
(5) Output Shaft
(6) Reduction Fork Assembly
(7) Lock-up Shaft
(8) Spring Pin
(9) Reduction Fork

(10) Cam Assembly

(11) Snap Ring

(12) Washer
(13) Cam
(14) Cam Pilot Block
(15) Shifter Shaft Assembly
(16) Shifter Lever Shaft
(17) Snap Ring
(18) Reduction Lever Assembly
(19) Snap Ring

Reassembly

1. Apply ATF to the inside of the ball bearing for the front

output shaft.

4D2–35

TRANSFER CASE (TOD)

2. Mount the front output shaft to the transfer case.

266RW012

3. Install the shifter lever shaft to the transfer case

assembly.

4. Install the snap ring to the shifter lever shaft.
5. Install the reduction lever assembly to the shifter lever

shaft and fix the assembly with the snap ring.

261RW021

6. Install the cam to the cam pilot block.
7. Attach the washer to the cam pilot block and fix the

washer with the snap ring.

261RW029

8. Mount the reduction fork to the lock-up shaft.
9. Install the spring pin to the reduction fork and lock-up

shaft.

261RW020

 

 

 

 

 

 

 

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