Opel Frontera UE. Manual - part 896

 

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Opel Frontera UE. Manual - part 896

 

 

6D2–2

IGNITION SYSTEM (6VD1 3.2L)

General Description

Ignition is done by the electronic ignition (El) that directly
fires the spark plugs from ignition coils through spark plug
wires without using a distributor. A pair of ignition coils for
the cylinders having different phases by 360

°

 (No.1 and

No.4,No.2 and No.5,No.3 and No.6) are fired
simultaneously.
Since the cylinder on exhaust stroke requires less energy
to fire its ignition plug, energy from the ignition coils can be
utilized to fire the mating cylinder on compression stroke.
After additional 360

°

 rotation, respective cylinder strokes

are reversed.
The EI consists of six ignition coils,ignition control
module, crank angle sensor, powertrain control module
(PCM) and other components.

The ignition coils are connected with the PCM by means
of a 32 pin connector.
The ignition control module turns on/off the primary circuit
of ignition coils, and also it controls the ignition timing at
the engine speed below 538 rpm.
A notch in the timing disc on the crankshaft activates the
crank angle sensor which then sends information such as
firing order and starting timing of each ignition coil to the
PCM.
Further, the El employs ignition control (IC) to control
similar to a distributor system.
By receiving signals such as crank position,engine
speed, water temperature and Manifold Absolute
Pressure (MAP), the PCM controls the ignition timing.

D06RX096

Diagnosis

Refer to Section Drivability and Emissions for the
diagnosis to electronic ignition system (El system).

6D2–3

IGNITION SYSTEM (6VD1 3.2L)

Ignition Coil

Removal

1. Disconnect battery ground cable.
2. Ignition coil connector and ignition coil.

D

Disconnect three connector from ignition coil.

D

Remove harness bracket bolt on cylinder head
cover.

D

Remove fixing bolts on ignition coil.

060RW121

Legend

(1) Ignition Coil Connector
(2) Bolt
(3) Ignition Coil Assembly

Inspection and Repair

Check the ignition coil assembly for insulation. Check
terminals for corrosion or damage, and replace as
necessary.
Measuring resistance of ignition coil assembly.

Terminal No.

Limit

1 to 2

Without 0 ohm or infinity
maximum ohm.

1 to 3

Same as above

2 to 3

Same as above

Measure resistance of ignition coil assembly, and replace
the ignition coil assembly if its value exceeds the
standard.

060RW006

Installation

1. Install the ignition coil assembly (3).

Connect ignition coil connector (1) and ignition coil
(3), then tighten bolt (2) to the specified torque.

Torque: 4 N·m (0.4 kg·m/35 lb in)

060RW121

2. Connect battery ground cable.

6D2–4

IGNITION SYSTEM (6VD1 3.2L)

Spark Plug

Inspection

Poor spark plug condition adversely affects engine
performance. Carefully inspect each spark plug following
the procedure outlined below.

1. Remove the spark plug.
2. Check the plug for dirt and other foreign material.

If the plug is extremely dirty, the fuel and electrical
systems must be checked.

3. If necessary, clean the spark plugs by placing them in

a spark plug cleaning machine for no more than 20
seconds.

4. Check the electrode and insulator for wear and/or

cracking. If there is significant wear or cracking, the
plug must be replaced.

5. Check the gasket for damage. Replace the gasket if

necessary.

6. Measure the insulation resistance with a 500-volt

megaohm meter. Replace the plug if the resistance is
less than the specified value.

Insulation resistance: 50 M

W

 or more

011RS010

7. Check the spark plug gap. Replace  the spark plug if

the gap is not as specified.

Standard: 1.0–11 mm (0.04–0.043 in)
Limit: 1.3 mm (0.05 in)

011RS011

D

Do not attempt to adjust the gap of an old spark
plug. Replace the plug and adjust the gap of the
new plug if required.

D

Take care not to damage the spark plug tip during
handling.

8. Tighten the spark plugs to the specified torque.

Torque: 18 N·m (13 lb ft)

Replacement spark plugs

D

Under normal conditions (no problem with the fuel
and/or electrical systems), use replacement spark
plugs with a low heat value (hot-type plug).

D

If insulator and electrode scorching is significant, use
replacement spark plugs plugs with a high heat value
(cold-type plug).

6D2–5

IGNITION SYSTEM (6VD1 3.2L)

Crankshaft Position Sensor

Removal

1. Disconnect battery ground cable
2. Wiring connector from crankshaft angle sensor.
3. Remove crankshaft angle sensor from cylinder block.

012RS008

Installation

1. Install crankshaft angle sensor into the cylinder block.

Before installation,apply small amount of engine oil to
the O–ring.

Torque: 10 N·m (1.0 kg·m/87 lb in)

2. Reconnect wiring connector to crankshaft position

sensor.

 

 

 

 

 

 

 

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