Opel Frontera UE. Manual - part 293

 

  Index      Opel     Opel Frontera UE - service repair manual 1999-2001 year

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  291  292  293  294   ..

 

 

Opel Frontera UE. Manual - part 293

 

 

6D3–4

STARTING AND CHARGING SYSTEM

Diagnosis

Starter does not run

Charging failure

Repair charging system

Battery Failure

Replace Battery

Terminal connection failure

Repair or replace terminal connector
and/or wiring harness

Starter switch failure

Repair or replace starter switch

Starter failure

Repair or replace starter

6D3–5

STARTING AND CHARGING SYSTEM

Starter

Removal

1. Battery ground cable.
2. Disconnect heated oxygen (O

2

) sensor connector

(1).

3. Remove exhaust front left pipe(2).

150RX015

4. Remove heat protector(3).
5. Disconnect starter wiring connector from terminals

“B” and “S”(4).

6. Remove starter assembly mounting bolts on inside

and outside(5).

7. Remove starter assembly toward the bottom of

engine(6).

065RW027

Installation

1. Install starter assembly(6).

2. Install mounting bolts and tighten bolts to specified

torque(5).

Torque: 40 N·m (4.1 Kg·m/30 lb ft)

3. Reconnect the connectors to terminals “B” and “S”

and tighten Terminals “B” to specified torque.

Torque: 9 N·m (0.9 Kg·m/80 lb in)

4. Install heat protector(3).

065RW027

5. Install exhaust front left pipe and tighten bolts and

nuts to specified torque(2).

Stud Nuts
Torque: 67 N·m (6.8 Kg·m/49 lb ft)
Nuts
Torque: 43 N·m (4.4 Kg·m/32 lb ft)

6. Connect O

2

 sensor connector (2).

150RX015

7. Reconnect the battery ground cable.

6D3–6

STARTING AND CHARGING SYSTEM

Disassembled View

065RW002

Legend

(1) Bolt (2 pcs)
(2) Ball Bearing
(3) Pinion
(4) Shift Lever
(5) Dust Cover
(6) Torsion Spring
(7) Dust Cover
(8) Magnetic Switch
(9) Nut

(10) Gear Case

(11) Bearing Cover

(12) E–Ring
(13) Thrust Washer (2)

(14) Center Bracket
(15) Pinion Shaft
(16) Planet Gear (3)
(17) Internal Gear
(18) Center Bracket (A)
(19) Yoke Assembly
(20) Armature
(21) Brush
(22) Brush Holder
(23) Thrust Washer
(24) Rear Cover
(25) Screw (2 pcs)
(26) Through Bolt (2 pcs)

6D3–7

STARTING AND CHARGING SYSTEM

Disassembly

1. Loosen the nut(1) on terminal “M” of magnetic switch

and disconnect the connector cable.

2. Remove bolt (2 pcs) (2).

065RW003

3. Remove magnetic switch(5).
4. Remove dust cover(4).
5. Remove torsion spring bolts, then the magnetic

switch assembly.

6. Remove torsion spring(3) from magnetic switch

assembly(5).

065RW004

7. Remove screw (2 pcs) (8).
8. Remove through bolt (2 pcs) (7).

9. Remove screws and through bolts, then the rear

cover(9) then remove thrust washer(10).

10. Remove brush holder(6).

065RW005

11. Raise a brush spring to detach brushes (4 pcs) from

the commutator face and pull off the brush holder(12)
and brush(11).

065RW006

12. Remove yoke assembly(14).
13. Remove armature(15).
14. Pull off the yoke assembly, then remove armature,

washer and center bracket.(A) (13).

 

 

 

 

 

 

 

Content   ..  291  292  293  294   ..