Opel Frontera UE. Manual - part 1500

 

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Opel Frontera UE. Manual - part 1500

 

 

6E–215

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

Diagnostic Trouble Code (DTC) P0304 Cylinder Misfire Detected

Circuit Description

Misfire is monitored as a function of the combustion
quality (CQ) signals generated from the ignition current
sense system. Combustion signals represent the degree
of combustion in each cylinder. Misfire is detected when
the combustion signal is below a predetermined value.
This DTC P0304 will determine if the No.4 cylinder misfire
is occurring by monitoring the Combustion Quality.

Conditions for Setting the DTC

D

None of the following DTCs occur: TP sensor, MAF
sensor, vehicle speed sensor, ECT sensor.

D

The engine speed is between 600 and 6250 RPM.

D

The system voltage is between 11 and 16 volts.

D

The ECT indicates an engine temperature between
–7

°

C (28

°

F) and 110

°

C (230

°

F).

D

The throttle angle is steady and throttle change less
than 0.4% per 125 milliseconds.

Action Taken When the DTC Sets

D

The PCM will ON the MIL after second trip with
detected the fault.

D

If the misfire is severe enough to cause possible
catalyst damage, the PCM will flash the MIL for as long
as the misfire remains at catalyst damaging levels.

D

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

Conditions for Clearing the MIL/DTC

D

The PCM will turn the MIL “OFF” on the third
consecutive ignition cycle in which the diagnostic has
been run and the fault condition is no longer present.

D

A history DTC P0304 will clear after 40 consecutive
ignition cycles occur without a fault.

D

DTC P0304 can be cleared by using the Tech 2 “Clear
Info” function.

Diagnostic Aids

Check for the following conditions:

D

System grounds – Ensure all connections are clean
and properly tightened.

D

Injector – Perform the injector coil/balance test to
locate a faulty injector that contributes to a lean
condition on the affected cylinder.  In addition to the
above test, check the condition of the injector O-ring.

D

Faulty spark plug – Check for a cracked insulator,
carbon tracking, incorrect gap, and worn electrodes.

D

Damaged or faulty ignition coil – Check for cracks,
carbon tracking or other damage.

D

Substitute a known good coil – Swap the ignition coils
and retest.  If the misfire follows the coil, replace the
ignition coil.

DTC P0304 – Cylinder Misfire Detected

 

Step

Action

Value(s)

Yes

No

1

Was the “On-Board Diagnostic (OBD) System Check”
performed?

Go to 

Step 2

Go to 

OBD

System

Check

2

1. Start the engine.  Run the engine at idle.
2. Review and record Tech 2 Freeze Frame data.
3. Monitor “Misfire Cur. #4” on the Tech 2.

Is “Misfire Cur. #4” increasing (indicating a misfire
currently occurring)?

Go to 

Step 4

Go to 

Step 3

3

Monitor “Misfire Hist. #4” while operating the vehicle to
duplicate the conditions present when the DTC was set
(as defined by the Freeze Frame data recorded in Step
2).

Is “Misfire Hist. #4” increasing (indicating a misfire
currently occurring)?

Go to 

Step 4

Refer to

Diagnostic

Aids

4

1. Visually and physically inspect the vacuum hoses

for splits, kinks, and improper connections.  Also,
inspect the intake manifold for a vacuum leak.

2. If a problem is found, repair it as necessary.

Did the inspection reveal a problem?

Verify repair

Go to 

Step 5

5

1. Install a spark tester at the spark plug end of the

cylinder #4 ignition wire.

2. Crank the engine while observing the spark tester.

A crisp, blue spark should be observed.

Is adequate spark present?

Go to 

Step 8

Go to 

Step 6

SECTION

6E–216

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

DTC P0304 – Cylinder Misfire Detected

  (Cont'd)

Step

No

Yes

Value(s)

Action

6

1. Remove and visually/physically inspect the ignition

coil associated with cylinder #4.  Ensure that the coil
is free of cracks and carbon tracking.

2. If a problem is found, replace the damaged ignition

coil as necessary.

Did the visual inspection reveal a problem?

Verify repair 

Go to 

Step 7

7

1. Measure the ignition coil primary resistance.
2. If resistance is not within the specified value,

replace the faulty ignition coil.

Did the ignition coil require replacement?

2.6-2.7 K

m

Verify repair

Go to 

Step 12

8

Remove the cylinder #4 spark plug and visually inspect
the spark plug electrode.

Does the inspection reveal excessive fouling?

Go to

Contaminatio

n Diagnosis

chart in

Engine

Mechanical

Diagnosis

Go to 

Step 9

9

1. Visually inspect the spark plug insulator for cracks,

carbon tracking, or other damage.

2. If the spark plug is damaged, replace the spark plug.

Did the inspection reveal a problem?

Verify repair

Go to 

Step 10

10

1. Perform the “Injector Coil/Balance Test”.
2. If any faulty injectors are found, replace them as

necessary.

Did any of the injectors require replacement?

Verify repair

Go to 

Step 11

11

1. Inspect the injector O-rings for a vacuum leak.
2. If a problem is found, repair it as necessary.

Did the inspection reveal a problem?

Verify repair

Go to 

Step 12

12

Check for an engine mechanical problem.  Refer to
Engine Mechanical Diagnosis to diagnose and repair
the following conditions:

D

A faulty or incorrect camshaft

D

Leaking or sticky valves or rings

D

Excessive valve deposits

D

Weak valve springs

D

A leaking head gasket

Was a basic engine mechanical problem found?

Verify repair

Refer to

Diagnostic

Aids

SECTION

6E–217

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

Diagnostic Trouble Code (DTC) P0305 Cylinder Misfire Detected

Circuit Description

Misfire is monitored as a function of the combustion
quality (CQ) signals generated from the ignition current
sense system. Combustion signals represent the degree
of combustion in each cylinder. Misfire is detected when
the combustion signal is below a predetermined value.
This DTC P0305 will determine if the No.5 cylinder misfire
is occurring by monitoring the Combustion Quality.

Conditions for Setting the DTC

D

None of the following DTCs occur: TP sensor, MAF
sensor,vehicle speed sensor, ECT sensor.

D

The engine speed is between 600 and 6250 RPM.

D

The system voltage is between 11 and 16 volts.

D

The ECT indicates an engine temperature between
–7

°

C (28

°

F) and 110

°

C (230

°

F).

D

The throttle angle is steady and throttle change less
than 0.4% per 125 milliseconds.

Action Taken When the DTC Sets

D

The PCM will ON the MIL after second trip with
detected the fault.

D

If the misfire is severe enough to cause possible
catalyst damage, the PCM will flash the MIL for as long
as the misfire remains at catalyst damaging levels.

D

The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.

Conditions for Clearing the MIL/DTC

D

The PCM will turn the MIL “OFF” on the third
consecutive ignition cycle in which the diagnostic has
been run and the fault condition is no longer present.

D

A history DTC P0305 will clear after 40 consecutive
ignition cycles occur without a fault.

D

DTC P0305 can be cleared by using the Tech 2 “Clear
Info” function.

Diagnostic Aids

Check for the following conditions:

D

System grounds – Ensure all connections are clean
and properly tightened.

D

Injector – Perform the injector coil/balance test to
locate a faulty injector that contributes to a lean
condition on the affected cylinder.  In addition to the
above test, check the condition of the injector O-ring.

D

Faulty spark plug – Check for a cracked insulator,
carbon tracking, incorrect gap, and worn electrodes.

D

Damaged or faulty ignition coil – Check for cracks,
carbon tracking or other damage.

D

Substitute a known good coil – Swap the ignition coils
and retest.  If the misfire follows the coil, replace the
ignition coil.

DTC P0305 – Cylinder Misfire Detected

 

Step

Action

Value(s)

Yes

No

1

Was the “On-Board Diagnostic (OBD) System Check”
performed?

Go to 

Step 2

Go to 

OBD

System

Check

2

1. Start the engine.  Run the engine at idle.
2. Review and record Tech 2 Freeze Frame data.
3. Monitor “Misfire Cur. #5” on the Tech 2.

Is “Misfire Cur. #5” increasing (indicating a misfire
currently occurring)?

Go to 

Step 4

Go to 

Step 3

3

Monitor “Misfire Hist. #5” while operating the vehicle to
duplicate the conditions present when the DTC was set
(as defined by the Freeze Frame data recorded in Step
2).

Is “Misfire Hist. #5” increasing (indicating a misfire
currently occurring)?

Go to 

Step 4

Refer to

Diagnostic

Aids

4

1. Visually and physically inspect the vacuum hoses

for splits, kinks, and improper connections.  Also,
inspect the intake manifold for a vacuum leak.

2. If a problem is found, repair it as necessary.

Did the inspection reveal a problem?

Verify repair 

Go to 

Step 5

5

1. Install a spark tester at the spark plug end of the

cylinder #5 ignition wire.

2. Crank the engine while observing the spark tester.

A crisp, blue spark should be observed.

Is adequate spark present?

Go to 

Step 8

Go to 

Step 6

SECTION

6E–218

6VD1 3.2L ENGINE DRIVEABILITY AND EMISSIONS

DTC P0305 – Cylinder Misfire Detected

  (Cont'd)

Step

No

Yes

Value(s)

Action

6

1. Remove and visually/physically inspect the ignition

coil associated with cylinder #5.  Ensure that the coil
is free of cracks and carbon tracking.

2. If a problem is found, replace the damaged ignition

coil as necessary.

Did the visual inspection reveal a problem?

Verify repair

Go to 

Step 7

7

1. Measure the ignition coil primary resistance.
2. If resistance is not within the specified value,

replace the faulty ignition coil.

Did the ignition coil require replacement?

2.6-2.7 K

m

Verify repair

Go to 

Step 12

8

Remove the cylinder #5 spark plug and visually inspect
the spark plug electrode.

Does the inspection reveal excessive fouling?

Go to

Contaminatio

n Diagnosis

chart in

Engine

Mechanical

Diagnosis

Go to 

Step 9

9

1. Visually inspect the spark plug insulator for cracks,

carbon tracking, or other damage.

2. If the spark plug is damaged, replace the spark plug.

Did the inspection reveal a problem?

Verify repair 

Go to 

Step 10

10

1. Perform the “Injector Coil/Balance Test”.
2. If any faulty injectors are found, replace them as

necessary.

Did any of the injectors require replacement?

Verify repair

Go to 

Step 11

11

1. Inspect the injector O-rings for a vacuum leak.
2. If a problem is found, repair it as necessary.

Did the inspection reveal a problem?

Verify repair

Go to 

Step 12

12

Check for an engine mechanical problem.  Refer to
Engine Mechanical Diagnosis to diagnose and repair
the following conditions:

D

A faulty or incorrect camshaft

D

Leaking or sticky valves or rings

D

Excessive valve deposits

D

Weak valve springs

D

A leaking head gasket

Was a basic engine mechanical problem found?

Verify repair

Refer to

Diagnostic

Aids

SECTION

 

 

 

 

 

 

 

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