Opel Frontera UE. Manual - part 1411

 

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Opel Frontera UE. Manual - part 1411

 

 

6A–21

ENGINE MECHANICAL (6VD1 3.2L)

Inspection and Repair

1. Replace the drive belt, if found the worn or damaged

on the belt during inspection.

2. Inspect the belt life indicator, replace the drive belt if

the belt life indicator indicate with out limited.

850R100002

Legend

(1) Automatic Drive Belt Tensioner
(2) Drive Belt Tension Lower Limit

(3) Tension Pulley; Drive Belt Tensioner
(4) Drive Belt Life Indicator
(5) Drive Belt Tensioner Higher Limit

SECTION

6A–22

ENGINE MECHANICAL (6VD1 3.2L)

Installation

1. Move the drive belt tensioner to loose side using

wrench, then install the drive belt to normal position.

850RW001

Legend

(1) Crankshaft Pulley
(2) Cooling Fan Pulley
(3) Tensioner

(4) Generator
(5) Air Conditioner Compressor
(6) Power Steering Oil Pump
(7) Drive (serpentine) Belt

2. Install the cooling fan with the fan clutch and tighten

the four nuts.

Torque : 10 N·m (1.0 kg·m/87 lb in) for fan and
fan clutch.

Torque : 22 N·m (2.2 kg·m/16 lb ft) for fan pulley
and fan bracket.

3. Install the upper fan guide.

Tighten the two bolts to specified torque.

Torque : 4 N·m (0.4 kg·m/35 lb in)

4. Connect the battery negative cable.

SECTION

6A–23

ENGINE MECHANICAL (6VD1 3.2L)

Cylinder Head Cover LH

Removal

1. Disconnect battery ground cable.
2. Remove engine cover from the dowels on the

common chamber.

F06RY001

3. Disconnect positive crankcase ventilation hose.
4. Remove ground cable fixing bolt on cylinder head

cover.

5. Ignition coil connector and ignition coil.

D

Disconnect the three connectors from the ignition
coils.

D

Remove harness bracket bolt on cylinder head
cover.

D

Remove fixing bolts on ignition coils.

060RY022

Legend

(1) Ignition Coil Connector
(2) Bolt
(3) Ignition Coil Assemblies

6. Disconnect fuel injector harness connector then

remove fuel injector harness bracket bolt.

7. Remove eight fixing bolts, then the cylinder head

cover.

010RW001

NOTE: As the inmost left side bolt in the cylinder head
cover is not easy to remove, follow the undermentioned
procedure for removing the bolt.

SECTION

6A–24

ENGINE MECHANICAL (6VD1 3.2L)

Installation

1. Install cylinder head cover.

D

Clean the sealing surface of cylinder head and
cylinder head cover to remove oil and sealing
materials completely.

D

Apply sealant (TB-1207B or equivalent) of bead
diameter 2-3 mm at eight place of arched area of
camshaft bearing cap on front and rear sides.

D

The cylinder head cover must be installed with in 5
minutes after sealant application to prevent
hardning of sealant.

D

Tighten bolts to the specified torque.

Torque : 9 N·m (0.9 kg·m/80 lb in)

010RW008

2. Install fuel injection harness bracket and tighten bolt

to the specified torque.

Torque : 9 N·m (0.9 kg·m/80 lb in)

3. Connect ignition coil connector and ignition coil, then

tighten bolt to the specified torque.

Torque : 4 N·m (0.4 kg·m/35 lb in)

060RY022

Legend

(1) Ignition Coil Connector
(2) Bolt
(3) Ignition Coil Assembly

CAUTION: Ignition coil assembly #6 is different
from ignition coil assembly from #1 to #5. Ignition
coil assembly #6 is short type. So, note it when
installing ignition coil assembly of #6.

060R100117

Legend

(1) Long Type Ignition Coil Assemblies (# 1 

 # 5)

(2) Short Type Ignition Coil Assembly (# 6)

4. Connect ground cable and tighten bolts to the

specified torque.

Torque : 9 N·m (0.9 kg·m/80 lb in)

5. Install positive crankcase ventilation hose.
6. Install engine cover mating with the dowels.

SECTION

 

 

 

 

 

 

 

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