Opel Frontera UE. Manual - part 112

 

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Opel Frontera UE. Manual - part 112

 

 

TRANSFER CASE

4D–35

25. Install ball bearing (17), using a bench press.
26. Select a snap ring (16) that will allow the minimum

axial play.

Clearance : 0–0.1 mm (0–0.004 in)

Snap ring availability:

Snap ring thickness

Color coding

1.55 mm (0.061 in)

White

1.60 mm (0.063 in)

Yellow

1.65 mm (0.065 in)

Blue

1.70 mm (0.067 in)

Pink

1.75 mm (0.069 in)

Green

1.80 mm (0.071 in)

Brown

1.85 mm (0.073 in)

Red

1.90 mm (0.075 in)

Orange

262RS015

226RS021

27. Use a pair of snap ring pliers to install the snap ring

(16) to the output shaft (31).

Sub-gear (anti-lash plate) preload (M/T)

1. Hook a length of piano wire (52) over one of the

sub–gear (53) teeth.

2. Attach the other end of the piano wire to (52) a

spring balancer.

3. Measure the sub–gear preload.

Preload: 59–98 N (6.0–10 kg/13–22 lb)

226RW156

28. Install front output gear assembly (15) to transfer

case (42).

29. Use a pair of snap ring pliers to install the snap ring

(14) to the transfer case (42).

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

30. Use a bench press to install the ball bearing (12) to the

input shaft (13). (A/T)

265RS003

4D–36

TRANSFER CASE

31. Install plate (11), ball (10) and bearing collar (9).

NOTE: Put the snap ring (4) in the ball bearing side. (A/T)

32. Install needle bearing (8) and input gear (7).
33. The clutch hub face (with the heavy boss) must be

facing the transfer input gear side (55).

226RW158

34. Install high–low clutch hub and sleeve (6), using a

bench press.

35. Install input shaft assembly (5) to transfer case (42).

(A/T)

36. Install the snap ring (4) to the transfer case (42). (A/T)

NOTE: The snap ring must be fully inserted into the
transfer case snap ring groove.

37. Install the front companion flange temporarily and use

the flange holder 5–8840–0133–0 and lock nut
wrench 5–8840–2156–0 to install the lock nut (3).

Torque: 137 N·m (14.0 kg·m/101 lb ft)

226RW190

38. Use the punch to stake the lock nut (3) at one spot.
39. Use a suitable drift and hammer to install the ball

bearing (2).

226RS079

40. Install bearing snap ring (1).

TRANSFER CASE

4D–37

Main Data and Specifications

General Specifications

Type

Synchronized type gears shifting between the 2 and 4 wheel drive mode.
Constant mesh type gears shifting between “low” and “high”.

Control method

Remote (A/T) and direct (M/T) control with the gear shift lever on the floor
for gears shifting between “low” and “high”.
Electric control with the button switch on the instrument panel for gears
shifting between the 2 and 4 wheel driver mode.

Gear ratio

High; 1.000
Low; 2.050

Oil capacity

1.45 lit. (1.53 U.S. quart)

Type of lubricant

Engine oil
Refer to chart in Section 0

Torque Specifications

E07RX012

4D–38

TRANSFER CASE

E07RX021

 

 

 

 

 

 

 

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