Opel Frontera UE. Manual - part 107

 

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Opel Frontera UE. Manual - part 107

 

 

TRANSFER CASE

4D–15

15. Use the punch 5–8840–2293–0 to stake the rear

companion flange nut (3) at two spots.

266RW027

266RW002

16. Stake the front companion flange nut (2) at one spot.

NOTE: Be sure to confirm that there is no crack at the
staked portion of the flange nut after staking.

17. Install the O–ring (23) to the speedometer driven gear

bushing (22).

18. Install the driven gear to the speedometer driven gear

bushing (22).

19. Install the speedometer driven gear assembly to the

transfer rear cover.

20. Install the plate (21) to the transfer rear case and

tighten to the specified torque.

Torque: 15 N·m (1.5 kg·m/11 lb ft)

21. Install the speedometer sensor and tighten to the

specified torque.

Torque: 26 N·m (2.7 kg·m/20 lb ft)

225RW004

Legend

(20) Bolt
(21) Plate
(22) Bushing
(23) O–ring

4D–16

TRANSFER CASE

Transfer Rear Cover Assembly

226RW154

Legend

(1) Rear Output Shaft Assembly
(2) Rear Output Shaft
(3) Bearing Snap Ring
(4) Ball Bearing

(5) Bearing Snap Ring
(6) Ball
(7) Speedometer Drive Gear
(8) Ball Bearing
(9) Transfer Rear Cover (with oil seal)

Disassembly

1. Remove bearing snap ring, use a pair of snap ring

pliers to remove the snap ring (3).

226RS060

TRANSFER CASE

4D–17

2. Remove the rear output shaft assembly (1) from the

transfer rear cover (with oil seal) (9).

3. Remove ball bearing (8), using a bench press and the

bearing remover 5–8840–0015–0.

226RW186

4. Remove speedometer drive gear (7).
5. Remove ball (6).
6. Remove bearing snap ring (5), using a pair of snap

ring pliers.

7. Remove rear output shaft (2) from the ball bearing (4),

using a bench press and the bearing remover
5–8840–0015–0.

226RW187

Inspection and Repair

Refer to “TRANSFER CASE ASSEMBLY” in this section
for inspection and repair.

Reassembly

Transfer rear cover (with oil seal) (9). Oil seal
replacement.

D

Remove the oil seal from the transfer rear cover.

D

Apply engine oil to the oil seal outer surfaces.

D

Fill in recommended grease (BESCO L2) or
equivalent in the oil seal lip.

D

Use the oil seal installer 5–8840–2292–0 to install the
rear oil seal to the transfer rear cover.

220RW104

1. Install ball bearing (4) to the rear output shaft (2),

using the ball bearing installer 5–8840–2159–0 and
the adapter 5–8840–2192–1.

262RW068

4D–18

TRANSFER CASE

2. Install bearing snap ring (5), using a pair of snap ring

pliers.

3. Install ball (6).
4. Install speedometer drive gear (7).

226RS064

5. Use the ball bearing installer 5–8840–2159–0 to

install the ball bearing (8).

226RW188

6. Install the rear output shaft assembly (1) to the

transfer rear cover (9).

7. Install bearing snap ring (3).

NOTE: The snap ring must be fully inserted into the
transfer rear cover snap ring groove.

 

 

 

 

 

 

 

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