Opel Frontera UE. Manual - part 50

 

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Opel Frontera UE. Manual - part 50

 

 

2A–28

POWER-ASSISTED STEERING SYSTEM

Supplemental Restraint System Steering Wheel & Column

Service Precaution

This steering wheel and column repair section covers 
the Supplemental Restraint System (SRS) steering 
column.   The following repair procedures are specific to 
SRS components. When servicing a vehicle equipped 
with Supplemental Restraint System,  pay close 
attention to all WARNINGS and CAUTIONS.
For detailed explanation about SRS, refer to Restraints 
section.

WARNING:  THIS VEHICLE HAS A SUPPLEMENTAL
RESTRAINT SYSTEM (SRS).   REFER TO THE SRS
COMPONENT AND WIRING LOCATION VIEW IN
ORDER TO DETERMINE WHETHER YOU ARE
PERFORMING SERVICE ON OR NEAR THE SRS
COMPONENTS OR THE SRS WIRING.   WHEN YOU
ARE PERFORMING SERVICE ON OR NEAR THE
SRS COMPONENTS OR THE SRS WIRING, REFER
TO THE SRS SERVICE INFORMATION.   FAILURE TO
FOLLOW WARNINGS COULD RESULT IN POSSIBLE
AIR BAG DEPLOYMENT, PERSONAL INJURY, OR
OTHERWISE UNNEEDED SRS SYSTEM REPAIRS.
SAFE HANDLING OF INFLATOR MODULES
REQUIRES FOLLOWING THE PROCEDURES
DESCRIBED BELOW FOR BOTH LIVE AND
DEPLOYED MODULES.
SAFETY PRECAUTIONS MUST BE FOLLOWED
WHEN HANDLING A DEPLOYED AIR BAG
ASSEMBLY (AIR BAG).   AFTER DEPLOYMENT, THE
AIR BAG ASSEMBLY (AIR BAG) SURFACE MAY
CONTAIN A SMALL AMOUNT OF SODIUM
HYDROXIDE, A BY-PRODUCT OF THE
DEPLOYMENT REACTION, THAT IS IRRITATING TO
THE SKIN AND EYES.   MOST OF THE POWDER ON
THE AIR BAG ASSEMBLY (AIR BAG) IS HARMLESS.
AS A PRECAUTION, WEAR GLOVES AND SAFETY
GLASSES WHEN HANDLING A DEPLOYED AIR BAG
ASSEMBLY, AND WASH YOUR HANDS WITH MILD
SOAP AND WATER AFTERWARDS.

WHEN CARRYING A LIVE AIR BAG ASSEMBLY,
MAKE SURE THE BAG AND TRIM COVER ARE
POINTED AWAY FROM YOU.   NEVER CARRY AN
AIR BAG ASSEMBLY BY THE WIRES OR
CONNECTOR ON THE UNDERSIDE OF MODULE.
IN THE CASE OF AN ACCIDENTAL DEPLOYMENT,
THE BAG WILL THEN DEPLOY WITH MINIMAL
CHANCE OF INJURY.   WHEN PLACING A LIVE AIR
BAG ASSEMBLY ON A BENCH OR OTHER
SURFACE, ALWAYS FACE THE BAG AND TRIM
COVER UP, AWAY FROM THE SURFACE.
NEVER REST A STEERING COLUMN ASSEMBLY
ON THE STEERING WHEEL WITH THE AIR BAG
ASSEMBLY FACE DOWN AND COLUMN VERTICAL.
THIS IS NECESSARY SO THAT A FREE SPACE IS
PROVIDED TO ALLOW THE AIR BAG ASSEMBLY TO
EXPAND IN THE UNLIKELY EVENT OF ACCIDENTAL
DEPLOYMENT.   OTHERWISE, PERSONAL INJURY
COULD RESULT.
TO AVOID DEPLOYMENT WHEN
TROUBLESHOOTING THE SRS SYSTEM,  DO NOT
USE ELECTRICAL TEST EQUIPMENT, SUCH AS
BATTERY-POWERED OR A/C-POWERED
VOLT-METER, OHMMETER, ETC.,  OR ANY TYPE OF
ELECTRICAL EQUIPMENT OTHER THAN
SPECIFIED IN THIS MANUAL.  DO NOT USE A
NON-POWERED PROBE-TYPE TESTER.
INSTRUCTIONS IN THIS MANUAL MUST BE 
FOLLOWED CAREFULLY, OTHERWISE PERSONAL 
INJURY MAY RESULT.

SRS Connectors

CAUTION:  The special yellow color connectors are 
used for supplemental restraint system-air bag 
circuit.
When removing the cable harness, do not pull the 
cables. Otherwise, cable disconnection may occur.
When connect the SRS connector, insert the 
connector completely.  Imperfect locking may cause 
malfunction of SRS circuit.

POWER-ASSISTED STEERING SYSTEM

2A–29

Removal

To remove the connector, hold the cover insulator(1) and 
pull it. The cover insulator slides and lock will be 
released.
Do not hold the socket insulator(2).

827RW028

Installation

To install the connector, hold the soket insulator(1) and 
insert it. The cover insulator slides and connector will be 
locked.
Do not hold the cover insulator(2).

827RW027

2A–30

POWER-ASSISTED STEERING SYSTEM

Inflator Module

Inflator Module and Associated Parts

827RW071

Legend

EndOFCallout

Removal

1. Turn the steering wheel so that the vehicle's wheels 

are pointing straight ahead.

2. Turn the ignition switch to “LOCK".

3. Disconnect the battery “–" terminal cable, and wait 

at least 5 minutes.

4. Disconnect the yellow 2-way SRS connector located 

under the steering column.

5. Loosen the inflator module fixing bolt from behind 

the steering wheel assembly using a TORX® driver 
or equivalent until the inflator module can be 
released from steering assembly .

827RW070

(1) Horn Lead
(2) SRS Connector

(3) Fixing Bolt
(4) Inflator Module

POWER-ASSISTED STEERING SYSTEM

2A–31

6. Disconnect the yellow 2-way SRS connector and 

horn lead located behind the inflator module.

827RW073

7. Remove inflator module.

Inspection and Repair

WARNING:  THE INFLATOR MODULE SHOULD 
ALWAYS BE CARRIED WITH THE URETHANE 
COVER AWAY FROM YOUR BODY AND SHOULD 
ALWAYS BE LAID ON A FLAT SURFACE WITH THE 
URETHANE SIDE UP.   THIS IS NECESSARY 
BECAUSE A FREE SPACE IS PROVIDED TO ALLOW 
THE AIR CUSHION TO EXPAND IN THE UNLIKELY 
EVENT OF ACCIDENTAL DEPLOYMENT.   
OTHERWISE, PERSONAL INJURY MAY RESULT .

827RW072

The inflator module consists of a cover, air bag, inflator, 
and retainer. Inspect the inflator module mainly for the 
following:

• Check for holes, cracks, severe blemishes and 

deformation on the cover.

• Check that the retainer is not deformed.

• Check for defects such as damage and breakage in 

the lead wire for the igniter.

If an abnormality is found as the result of the inspection, 
replace the inflator module with a new one.

Installation

1. Install inflator module.

2. Support the module and carefully connect the 

module connector and horn lead.

NOTE:  Pass the lead wire through the tabs on the 
plastic cover (wire protector) of inflator to prevent lead 
wire from being pinched.

3. Tighten bolts to specified torque.

Torque: 9N·m (0.9kg·m/78 lbin)

4. Connect the yellow 2-way SRS connector located 

under the steering column.

5. Connect the battery “–" terminal cable.

6. Set ignition to “ON" while watching warning light.  

Light should flash 7 times and then go off.  If lamp 
does not operate correctly, refer to Restraints 
section.

 

 

 

 

 

 

 

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