Nissan Frontier D40. Manual - part 1106

TM-322

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

DISASSEMBLY

17. Remove mid carrier assembly from rear carrier assembly.

18. Remove needle bearing (front side) from mid carrier assembly.

19. Remove needle bearing (rear side) from mid carrier assembly.

20. Remove bearing race from rear carrier assembly.

21. Remove needle bearing from rear carrier assembly.

SCIA5697E

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DISASSEMBLY

TM-323

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

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22. Remove mid sun gear assembly, rear sun gear assembly and

high and low reverse clutch hub as a unit.

CAUTION:

Remove them with bearing race and needle bearing.

23. Remove high and low reverse clutch assembly from direct clutch

assembly.

CAUTION:

Make sure that needle bearing is installed to the high and
low reverse clutch assembly edge surface.

24. Remove needle bearing from drum support.

25. Remove direct clutch assembly from reverse brake.

26. Remove snap ring from A/T assembly harness connector.

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TM-324

< DISASSEMBLY AND ASSEMBLY >

[5AT: RE5R05A]

DISASSEMBLY

27. Push A/T assembly harness connector.

CAUTION:

Do not damage connector.

28. Remove oil pan and oil pan gasket. Refer to 

TM-278, "Removal and Installation"

.

29. Check foreign materials in oil pan to help determine causes of

malfunction. If the A/T fluid is very dark, smells burned, or con-
tains foreign particles, the frictional material (clutches, band)
may need replacement. A tacky film that will not wipe clean indi-
cates varnish build up. Varnish can cause valves, servo, and
clutches to stick and can inhibit pump pressure.
• If frictional material is detected, perform A/T fluid cooler

cleaning. Refer to 

TM-264, "A/T Fluid Cooler Cleaning"

.

30. Remove magnets from oil pan.

31. If an A/T fluid temperature sensor 2 is attached, disconnect the A/T fluid temperature sensor 2 connector

as shown below.

a.

Disconnect A/T fluid temperature sensor 2 connector (A).

CAUTION:

Do not damage connector.

b.

Straighten terminal clips (

) to free terminal cord assembly and

A/T fluid temperature sensor 2 harness.

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DISASSEMBLY

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< DISASSEMBLY AND ASSEMBLY >

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32. Disconnect output speed sensor connector (1).

CAUTION:

Do not damage connector.

33. Straighten terminal clip (

) to free output speed sensor har-

ness.

34. Remove bolts (A), (B) and (C) from control valve with TCM.

35. Remove control valve with TCM from transmission case.

CAUTION:

When removing, be careful with the manual valve notch and
manual plate height. Remove it vertically.

36. Remove the A/T fluid temperature sensor 2 or plug as shown below.
a.

A/T fluid temperature sensor 2

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JSDIA1320ZZ

Bolt symbol

Length mm (in)

Number of bolts

A

42 (1.65)

5

B

55 (2.17)

6

C

40 (1.57)

1

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