Nissan Titan. Manual - part 12

BR-38

< REMOVAL AND INSTALLATION >

REAR DISC BRAKE

3. Install cylinder body (2) and tighten sliding pin bolts (1) to speci-

fication.

CAUTION:

Before installing cylinder body to the vehicle, wipe off

mounting surface of cylinder body.

4. Install brake hose connection (A) and new copper sealing

washer to cylinder body and tighten to specification.

CAUTION:

• Do not reuse copper sealing washer.

• Securely attach brake hose to protrusion on cylinder

body.

5. Install brake hose to brake piping. Refer to 

BR-22, "Removal and Installation of Rear Brake Piping and

Brake Hose"

.

6. Refill with new brake fluid and bleed air. Refer to 

BR-16, "Bleeding Brake System"

.

7. Check rear disc brake for drag and correct as necessary.
8. Install rear wheels and tires. Refer to 

WT-49, "Rotation"

.

ALFIA0153ZZ

ALFIA0152ZZ

BRAKE MASTER CYLINDER

BR-39

< UNIT DISASSEMBLY AND ASSEMBLY >

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UNIT DISASSEMBLY AND ASSEMBLY

BRAKE MASTER CYLINDER

Disassembly and Assembly

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DISASSEMBLY

CAUTION:

• Master cylinder assembly cannot be disassembled.

• Do not drop parts. If a part is dropped, do not use it.
1. Pull the reservoir tank off the master cylinder assembly.
2. Remove the grommets from master cylinder assembly and discard the grommets.

CAUTION:

Discard the grommets, do not reuse.

3. Remove the fluid level sensor from the reservoir tank.
4. Remove the front and rear pressure sensors and discard.

CAUTION:

Discard the front and rear pressure sensors, do not reuse.

ASSEMBLY

CAUTION:

• Never use mineral oil such as kerosene, gasoline during the cleaning and assembly process.

• Do not drop parts. If a part is dropped, do not use it.

1.

Reservoir cap

2.

Fluid level sensor

3.

Grommet

4.

Master cylinder assembly

5.

Rear pressure sensor

6.

Front pressure sensor

7.

Seal

8.

Reservoir tank

B: Brake fluid

R: Rubber grease

AWFIA0961ZZ

BR-40

< UNIT DISASSEMBLY AND ASSEMBLY >

BRAKE MASTER CYLINDER

1. Apply brake fluid or rubber grease to the new grommets, then insert the new grommets into the master

cylinder assembly.

CAUTION:

Do not reuse the grommets.

2. Install the reservoir tank onto the master cylinder assembly.
3. Install the fluid level sensor on the reservoir tank.
4. Install the new front and rear pressure sensors.

CAUTION:

Do not reuse the front and rear pressure sensors.

FRONT DISC BRAKE

BR-41

< UNIT DISASSEMBLY AND ASSEMBLY >

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FRONT DISC BRAKE

Disassembly and Assembly

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DISASSEMBLY

1. Remove sliding pin bolt, and then remove the pad, shim, shim cover, and pad retainer from the torque

member.

2. Remove sliding pins and sliding pin boots from torque member.
3. Place a wooden block as shown, and blow air from union bolt

hole to remove pistons and piston boots.

WARNING:

Do not get your fingers caught between piston and wooden

block.

1.

Sliding pin bolt

2.

Bleed valve 

3.

Cap

4.

Union bolt

5.

Brake hose 

6.

Copper sealing washer

7.

Torque member bolt

8.

Sliding pin boot

9.

Torque member

10. Washers

11. Bushing

12. Sliding pin

13. Piston boot

14. Piston

15. Piston seal

16. Cylinder body

B.

Brake fluid

R.

Rubber grease

AWFIA0833GB

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