Nissan Quest E52. Manual - part 563

 

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Nissan Quest E52. Manual - part 563

 

 

EM-1

ENGINE

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SECTION 

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CONTENTS

ENGINE MECHANICAL

VQ35DE

PRECAUTION ...............................................

3

PRECAUTIONS ...................................................

3

Precautions for Removing Battery Terminal  .............

3

Precaution for Procedure without Cowl Top Cover 

......

3

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

3

Precautions Necessary for Steering Wheel Rota-
tion After Battery Disconnection  ..............................
..

4

Precautions For Engine Service ................................

4

Precaution for Angle Tightening ................................

5

Precaution for Liquid Gasket .....................................

5

PREPARATION ............................................

7

PREPARATION ...................................................

7

Special Service Tool  .................................................

7

Commercial Service Tool  ..........................................

8

SYMPTOM DIAGNOSIS  ..............................

11

NOISE, VIBRATION AND HARSHNESS 
(NVH) TROUBLESHOOTING  ............................

11

NVH Troubleshooting - Engine Noise  .....................

11

Use the Chart Below to Help You Find the Cause 
of the Symptom  .......................................................

12

PERIODIC MAINTENANCE .........................

13

DRIVE BELT .......................................................

13

Exploded View  ........................................................

13

Removal and Installation .........................................

13

Checking .................................................................

14

Tension Adjustment ................................................

14

AIR CLEANER FILTER ......................................

15

Removal and Installation .........................................

15

Inspection (Viscous Paper Type)  ............................

15

SPARK PLUG  ...................................................

16

Exploded View .........................................................

16

Removal and Installation  .........................................

16

Inspection ................................................................

17

CAMSHAFT VALVE CLEARANCE  ..................

18

Inspection and Adjustment  ......................................

18

COMPRESSION PRESSURE  ...........................

23

Inspection ................................................................

23

REMOVAL AND INSTALLATION  ...............

24

ENGINE COVER  ...............................................

24

Exploded View .........................................................

24

Removal and Installation  .........................................

24

DRIVE BELT AUTO-TENSIONER  ....................

25

Exploded View .........................................................

25

Removal and Installation  .........................................

25

AIR CLEANER AND AIR DUCT  .......................

26

Exploded View .........................................................

26

Removal and Installation  .........................................

26

Inspection ................................................................

27

INTAKE MANIFOLD COLLECTOR  ..................

28

Exploded View .........................................................

28

Removal and Installation  .........................................

29

INTAKE MANIFOLD  .........................................

31

Exploded View .........................................................

31

Removal and Installation  .........................................

31

Inspection ................................................................

32

EXHAUST MANIFOLD AND THREE WAY 
CATALYST ........................................................

33

Exploded View .........................................................

33

Removal and Installation  .........................................

33

Inspection ................................................................

37

OIL PAN AND OIL STRAINER  .........................

38

Exploded View .........................................................

38

EM-2

Removal and Installation  ........................................

38

Inspection ...............................................................

43

OIL SEAL ...........................................................

44

VALVE OIL SEAL  .....................................................

44

VALVE OIL SEAL : Removal and Installation .........

44

FRONT OIL SEAL .....................................................

44

FRONT OIL SEAL : Removal and Installation  ........

44

REAR OIL SEAL  .......................................................

45

REAR OIL SEAL : Removal and Installation  ..........

45

FUEL INJECTOR AND FUEL TUBE  .................

47

Exploded View  ........................................................

47

Removal and Installation  ........................................

47

Inspection ...............................................................

51

IGNITION COIL, SPARK PLUG AND ROCK-
ER COVER .........................................................

52

Exploded View  ........................................................

52

Removal and Installation  ........................................

52

UNIT REMOVAL AND INSTALLATION .....

55

ENGINE ASSEMBLY .........................................

55

Exploded View  ........................................................

55

Removal and Installation  ........................................

56

Inspection ...............................................................

62

UNIT DISASSEMBLY AND ASSEMBLY ....

63

ENGINE STAND SETTING ................................

63

Setting ....................................................................

63

ENGINE UNIT  ....................................................

65

Disassembly ...........................................................

65

Assembly ................................................................

65

TIMING CHAIN  ..................................................

66

Exploded View  ........................................................

66

Removal and Installation .........................................

67

Inspection ................................................................

82

CAMSHAFT .......................................................

84

Exploded View  ........................................................

84

Removal and Installation .........................................

85

Inspection ................................................................

88

CYLINDER HEAD ..............................................

93

Exploded View  ........................................................

93

Removal and Installation .........................................

94

Disassembly and Assembly  ....................................

97

Inspection ..............................................................

101

CYLINDER BLOCK  ..........................................

104

Exploded View  ......................................................

104

Disassembly and Assembly  ..................................

105

Inspection ..............................................................

113

HOW TO SELECT PISTON AND BEARING  ...

123

Description ............................................................

123

Piston ....................................................................

123

Connecting Rod Bearing .....................................

124

Main Bearing ........................................................

125

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

128

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

128

General Specification ...........................................

128

Drive Belt  ..............................................................

128

Spark Plug  ............................................................

129

Intake Manifold ......................................................

129

Exhaust Manifold ..................................................

129

Camshaft ...............................................................

129

Cylinder Head ......................................................

131

Cylinder Block ......................................................

134

Main Bearing ........................................................

136

Connecting Rod Bearing .....................................

137

PRECAUTIONS

EM-3

< PRECAUTION >

[VQ35DE]

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PRECAUTION

PRECAUTIONS

Precautions for Removing Battery Terminal

INFOID:0000000009963411

•  When removing the 12V battery terminal, turn OFF the ignition

switch and wait at least 30 seconds.
NOTE:
ECU may be active for several tens of seconds after the ignition
switch is turned OFF. If the battery terminal is removed before ECU
stops, then a DTC detection error or ECU data corruption may
occur.

•  For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be
detected.

•  After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:
The removal of 12V battery may cause a DTC detection error.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000009652736

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000009652737

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

SEF289H

PIIB3706J

EM-4

< PRECAUTION >

[VQ35DE]

PRECAUTIONS

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precautions Necessary for Steering Wheel Rotation After Battery Disconnection

INFOID:0000000009652738

CAUTION:

Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,

then disconnect both battery cables.

• After finishing work, confirm that all control unit connectors are connected properly, then re-connect

both battery cables.

• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing

work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.

For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.

OPERATION PROCEDURE

1.

Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.

2.

Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)

3.

Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.

4.

Perform the necessary repair operation.

5.

When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)

6.

Perform self-diagnosis check of all control units using CONSULT.

Precautions For Engine Service

INFOID:0000000009652739

DISCONNECTING FUEL PIPING

• Before starting work, check no fire or spark producing items are in the work area. 
• Release fuel pressure before disconnecting and disassembly.
• After disconnecting pipes, plug openings to stop fuel leakage.

DRAINING ENGINE COOLANT

Drain engine coolant and engine oil when the engine is cooled.

INSPECTION, REPAIR AND REPLACEMENT

Before repairing or replacing, thoroughly inspect parts. Inspect new replacement parts in the same way, and
replace if necessary.

REMOVAL AND DISASSEMBLY

• When instructed to use SST, use specified tools. Always be careful to work safely, avoid forceful or unin-

structed operations. 

• Exercise maximum care to avoid damage to mating or sliding surfaces.
• Dowel pins are used for several parts alignment. When replacing and reassembling parts with dowel pins,

check that dowel pins are installed in the original position.

• Must cover openings of engine system with a tape or equivalent, to seal out foreign materials.

 

 

 

 

 

 

 

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