Nissan Note E12. Manual - part 621

TM-42

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

TRANSAXLE ASSEMBLY

e. Set 5th-reverse shift fork (1) to 5th-reverse coupling sleeve, and

then install them to 5th-reverse fork rod and input shaft.

CAUTION:

Do not reuse nut.

CAUTION:

• Be careful with the orientation of 5th-reverse coupling

sleeve.

• Replace 5th-reverse synchronizer hub and 5th-reverse

coupling sleeve as a set.

• Replace 5th-reverse shift fork and 5th-reverse fork rod as

a set.

f.

Check that the shifter lever A is in the 3rd position. Press 5th-

reverse shift fork (1) and move shifter lever A to 5th gear.

g. Tighten bolt (B) to the specified torque.
h. Tighten nut (C) to the specified torque.

CAUTION:

Do not reuse nut.

i.

Install retaining pin to 5th-reverse shift fork, using suitable tool.

CAUTION:

Do not reuse retaining pin.

39. Move shifter lever A (1) to the neutral position.
40. Install O-ring to rear housing.

CAUTION:

Do not reuse O-ring.

(A)

: Suitable tool

(B)

: Bolt

(C)

: Nut

JPDIC0532ZZ

: 5th input gear side

JPDIC0409ZZ

(A)

: Suitable tool

JPDIC0532ZZ

SCIA7130E

TRANSAXLE ASSEMBLY

TM-43

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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41. Install rear housing to transaxle case, and tighten bolts (

) to

the specified torque.

CAUTION:

• Do not reuse O-ring.

• Do not pinch O-ring when installing rear housing.

42. Install drain plug.
a. Install gasket to drain plug.

CAUTION:

Do not reuse gasket.

b. Install drain plug to clutch housing, using suitable tool.
c. Tighten drain plug to the specified torque.
43. Install filler plug.
a. Install gasket to filler plug, and then install filler plug to transaxle case.

CAUTION:

Do not reuse gasket.

b. Tighten filler plug to the specified torque.

CAUTION:

Fill with gear oil before tightening filler plug to the specified torque.

Inspection

INFOID:0000000009417607

INSPECTION AFTER DISASSEMBLY

Check contact surface and sliding surface of fork rod and shift fork

for excessive wear, uneven wear, and damage. Replace if neces-

sary.

PCIB1558E

PCIB1571E

TM-44

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

INPUT SHAFT AND GEAR

INPUT SHAFT AND GEAR

Exploded View

INFOID:0000000009417608

Disassembly

INFOID:0000000009417609

Refer to 

TM-29, "Disassembly"

 for disassembly procedure.

Assembly

INFOID:0000000009417610

Refer to 

TM-35, "Assembly"

 for assembly procedure.

Inspection

INFOID:0000000009417611

INSPECTION AFTER DISASSEMBLY

Input Shaft and Gear

1.

Input shaft front bearing

2.

Input shaft

3.

Snap ring

4.

Input shaft rear bearing

5.

Adapter plate

6.

Bushing

7.

5th input gear

8.

5th-reverse baulk ring

9.

Synchronizer lever

10. 5th-reverse synchronizer hub

11. 5th-reverse coupling sleeve

12. Lock washer

13. Retaining pin

14. Reverse gear

: Apply gear oil.

: Replace the parts as a set.

JPDIC0820GB

INPUT SHAFT AND GEAR

TM-45

< UNIT DISASSEMBLY AND ASSEMBLY >

[5MT: RS5F91R]

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Check the following items and replace if necessary.

• Damage, peeling, uneven wear, and distortion of shaft.

• Excessive wear, damage, and peeling of gear.

Synchronizer

Check for the following and replace if necessary.

• Contact surface breakage, damage, and unusual wear of coupling

sleeve, synchronizer hub, and synchronizer lever.

• Coupling sleeve and synchronizer hub move smoothly.

• Breakage, damage, and excessive wear of baulk ring cam surface

and synchronizer lever contact surface.

Bearing

Check bearing for damage and rough rotation. Replace if necessary.

PCIB0987J

SCIA1753J

SCIA0608J

MTF0041D