Nissan Altima HL32 Hybrid. Manual - part 400

 

  Index      Nissan     Nissan Altima HL32 Hybrid (2009 year) - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  398  399  400  401   ..

 

 

Nissan Altima HL32 Hybrid. Manual - part 400

 

 

EX-6

< ON-VEHICLE REPAIR >

[QR25DE]

EXHAUST SYSTEM (QR25DE)

Removal and Installation

INFOID:0000000004211703

WARNING:

• Perform the procedure with the exhaust system fully cooled down because the system will be hot

just after the Hybrid System is turned OFF. 

• Be careful not to cut your hand on the insulator edges.

CAUTION:

• Use genuine NISSAN exhaust system parts or equivalent, which are specifically designed for heat

resistance, corrosion resistance, and shape.

REMOVAL

Remove exhaust system components using power tools.

• Remove heated oxygen sensor using Tool as needed.

INSTALLATION

Installation is in the reverse order of removal.

CAUTION:

• Always replace exhaust gaskets with new ones when reassembling.

• Before installing a new heated oxygen sensor, clean and lube the exhaust tube threads using suit-

able tool.

• Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7

in) onto a hard surface such as a concrete floor; install a new one.

• Do not over-tighten the heated oxygen sensor. Doing so may damage the heated oxygen sensor,

resulting in the MIL coming on.

• If any mounting insulator is badly deformed, repair or replace it. If deposits such as mud pile up on

the mounting insulator, clean and inspect them.

• When installing the insulator avoid large gaps or interference between the insulator and each

exhaust pipe.

• Remove deposits from the sealing surface of each connection. Connect them securely to avoid

exhaust gas leaks. 

• Temporarily tighten the exhaust manifold side nuts and the vehicle side bolts. Check each part for

any interference, and then tighten the nuts and bolts to specification. 

• When installing each mounting rubber, avoid twisting or excessive extension in up/down and right/

left directions.

• Tighten the bolts without causing interference with the flange.

Inspection After Installation

INFOID:0000000004211704

• With the Hybrid System ON and the engine running, check the exhaust tube joints for exhaust gas leaks and

abnormal noise.

• Check that the mounting brackets and mounting insulators are installed properly and free from excessive

stress. Improper installation could result in excessive noise, leaks, and vibration.

13.

RH muffler tip

14. RH rear muffler

15. Heated oxygen sensor 2 (HO2S2)

16.

Heated oxygen sensor 3 (HO2S3)

Tool number

KV10114400 (J-38365)

Oxygen sensor thread cleaner : — (J-43897-18)
Oxygen sensor thread cleaner : — (J-43897-12)

EXL-1

DRIVER CONTROLS

C

D

E

F

G

H

I

J

K

M

SECTION 

EXL

A

B

EXL

N

O

P

CONTENTS

EXTERIOR LIGHTING SYSTEM

BASIC INSPECTION  ....................................

4

DIAGNOSIS AND REPAIR WORKFLOW  ..........

4

Work Flow  .................................................................

4

FUNCTION DIAGNOSIS ...............................

7

HEADLAMP (HALOGEN TYPE) .........................

7

System Diagram ........................................................

7

System Description  ...................................................

7

Component Parts Location ........................................

7

Component Description .............................................

8

DAYTIME RUNNING LIGHT SYSTEM  ...............

9

System Diagram ........................................................

9

System Description  ...................................................

9

Component Parts Location ......................................

10

Component Description ...........................................

10

AUTO LIGHT SYSTEM  ......................................

12

System Diagram ......................................................

12

System Description  .................................................

12

Component Parts Location ......................................

13

Component Description ...........................................

13

FRONT FOG LAMP ............................................

15

System Diagram ......................................................

15

System Description  .................................................

15

Component Parts Location ......................................

15

Component Description ...........................................

16

TURN SIGNAL AND HAZARD WARNING 
LAMPS ...............................................................

17

System Diagram ......................................................

17

System Description  .................................................

17

Component Parts Location ......................................

17

Component Description ...........................................

18

PARKING, LICENSE PLATE AND TAIL 
LAMPS ...............................................................

19

System Diagram ......................................................

19

System Description  .................................................

19

Component Parts Location  ......................................

19

Component Description  ...........................................

20

COMBINATION SWITCH ..................................

21

System Diagram  ......................................................

21

System Description ..................................................

21

DIAGNOSIS SYSTEM (BCM)  ...........................

25

COMMON ITEM  .........................................................

25

COMMON ITEM : Diagnosis Description  ................

25

COMMON ITEM : CONSULT-III Function (BCM - 
COMMON ITEM)  .....................................................

25

HEADLAMP ...............................................................

26

HEADLAMP : CONSULT-III Function (BCM - 
HEAD LAMP) ...........................................................

26

FLASHER ...................................................................

28

FLASHER : CONSULT-III Function (BCM - 
FLASHER) ...............................................................

28

COMB SW ..................................................................

28

COMB SW : CONSULT-III Function (BCM - 
COMB SW) ..............................................................

29

BATTERY SAVER  .....................................................

30

BATTERY SAVER : CONSULT-III Function (BCM 
- BATTERY SAVER)  ...............................................

30

DIAGNOSIS SYSTEM (IPDM E/R)  ...................

32

Diagnosis Description ..............................................

32

CONSULT - III Function (IPDM E/R)  .......................

35

COMPONENT DIAGNOSIS .........................

37

POWER SUPPLY AND GROUND CIRCUIT  ....

37

BCM (BODY CONTROL MODULE)  ..........................

37

BCM (BODY CONTROL MODULE) : Diagnosis 
Procedure ................................................................

37

BCM (BODY CONTROL MODULE) : Special Re-
pair Requirement  .....................................................

37

EXL-2

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM)  ............................
.

37

IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure ....................................................................
.

38

HEADLAMP (HI) CIRCUIT  ................................

39

Description ..............................................................

39

Component Function Check  ...................................

39

Diagnosis Procedure  ..............................................

39

HEADLAMP (LO) CIRCUIT  ...............................

41

Description ..............................................................

41

Component Function Check  ...................................

41

Diagnosis Procedure  ..............................................

41

FRONT FOG LAMP CIRCUIT  ...........................

43

Description ..............................................................

43

Component Function Check  ...................................

43

Diagnosis Procedure  ..............................................

43

PARKING LAMP CIRCUIT  ................................

45

Description ..............................................................

45

Component Function Check  ...................................

45

Diagnosis Procedure  ..............................................

45

TURN SIGNAL LAMP CIRCUIT  ........................

48

Description ..............................................................

48

Component Function Check  ...................................

48

Diagnosis Procedure  ..............................................

48

OPTICAL SENSOR  ...........................................

51

Description ..............................................................

51

Component Function Check  ...................................

51

Diagnosis Procedure  ..............................................

51

HEADLAMP .......................................................

54

Wiring Diagram  .......................................................

54

DAYTIME RUNNING LIGHT SYSTEM ..............

59

HEADLAMP ..............................................................

59

HEADLAMP : Wiring Diagram  ................................

59

AUTO LIGHT SYSTEM ......................................

66

Wiring Diagram  .......................................................

66

FRONT FOG LAMP SYSTEM  ...........................

72

Wiring Diagram  .......................................................

72

TURN SIGNAL AND HAZARD WARNING 
LAMP SYSTEM  .................................................

76

Wiring Diagram  .......................................................

76

PARKING, LICENSE PLATE AND TAIL 
LAMPS SYSTEM  ...............................................

83

Wiring Diagram  .......................................................

83

STOP LAMP  ......................................................

89

Wiring Diagram  .......................................................

89

BACK-UP LAMP ................................................

93

Wiring Diagram  .......................................................

93

ECU DIAGNOSIS  .......................................

98

BCM (BODY CONTROL MODULE) ..................

98

Reference Value  .....................................................

98

Terminal Layout  ....................................................

102

Physical Values .....................................................

103

Wiring Diagram  .....................................................

121

Fail Safe ...............................................................

129

DTC Inspection Priority Chart .............................

131

DTC Index ............................................................

132

IPDM E/R (INTELLIGENT POWER DISTRI-
BUTION MODULE ENGINE ROOM) ................

135

Reference Value  ...................................................

135

Terminal Layout  ....................................................

136

Physical Values .....................................................

136

Wiring Diagram  .....................................................

141

Fail Safe ...............................................................

146

DTC Index ............................................................

148

SYMPTOM DIAGNOSIS  ...........................

149

EXTERIOR LIGHTING SYSTEM SYMPTOMS ..

149

Symptom Table .....................................................

149

NORMAL OPERATING CONDITION ...............

151

Description ............................................................

151

BOTH SIDE HEADLAMPS DO NOT SWITCH 
TO HIGH BEAM ................................................

152

Description ............................................................

152

Diagnosis Procedure .............................................

152

BOTH SIDE HEADLAMPS (LO) ARE NOT 
TURNED ON .....................................................

153

Description ............................................................

153

Diagnosis Procedure .............................................

153

PARKING, LICENSE PLATE AND TAIL 
LAMPS ARE NOT TURNED ON  ......................

154

Description ............................................................

154

Diagnosis Procedure .............................................

154

BOTH SIDE FRONT FOG LAMPS ARE NOT 
TURNED ON .....................................................

155

Description ............................................................

155

Diagnosis Procedure .............................................

155

PRECAUTION ...........................................

156

PRECAUTIONS  ................................................

156

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...............................................................

156

Precautions For High-Voltage System ..................

156

General precautions for service operations  ..........

156

ON-VEHICLE MAINTENANCE .................

157

EXL-3

C

D

E

F

G

H

I

J

K

M

A

B

EXL

N

O

P

HEADLAMP ......................................................

157

Aiming Adjustment  ................................................

157

FRONT FOG LAMP ..........................................

159

Aiming Adjustment  ................................................

159

ON-VEHICLE REPAIR ...............................

160

HEADLAMP ......................................................

160

Bulb Replacement .................................................

160

Removal and Installation .......................................

160

Disassembly and Assembly  ..................................

161

FRONT FOG LAMP ..........................................

162

Bulb Replacement .................................................

162

Removal and Installation .......................................

162

DAYTIME RUNNING LIGHT SYSTEM  ............

163

Removal and Installation .......................................

163

STOP LAMP  .....................................................

164

Bulb Replacement .................................................

164

Removal and Installation .......................................

164

LICENSE PLATE LAMP  .................................

165

Bulb Replacement  .................................................

165

Removal and Installation  .......................................

165

REAR COMBINATION LAMP .........................

166

Bulb Replacement  .................................................

166

Removal and Installation  .......................................

166

LIGHTING AND TURN SIGNAL SWITCH  ......

168

Removal and Installation  .......................................

168

HAZARD SWITCH  ..........................................

169

Removal and Installation  .......................................

169

SERVICE DATA AND SPECIFICATIONS 
(SDS) ..........................................................

170

SERVICE DATA AND SPECIFICATIONS 
(SDS) ...............................................................

170

Headlamp ..............................................................

170

Exterior Lamp  ........................................................

170

 

 

 

 

 

 

 

Content   ..  398  399  400  401   ..