Nissan Frontier. Manual - part 306

DLN-126

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

SHIFT CONTROL

SHIFT CONTROL

Disassembly and Assembly

INFOID:0000000009479722

DISASSEMBLY (A/T MODELS)

1. Remove the snap ring.

CAUTION:

Do not reuse snap ring.

2. Remove the retaining pin. 

CAUTION:

Do not reuse retaining pin.

3. Remove the drum cam from the control shift rod.

4. Remove the retaining pin from the L-H shift rod.

CAUTION:

Do not reuse retaining pin.

5. Remove the 2-4 shift bracket.

6. Remove the retaining ring from the 2-4 shift fork, using suitable

tool.

CAUTION:

Do not reuse retaining ring.

7. Remove the fork guide collar and 2-4 shift fork spring from the 2-

4 shift fork.

DISASSEMBLY (M/T MODELS)

1. Remove the retaining ring from the 2-4 shift fork, using suitable

tool.

CAUTION:

Do not reuse retaining ring.

2. Remove the fork guide collar and 2-4 shift fork spring from the 2-

4 shift fork.

INSPECTION AFTER DISASSEMBLY

Shift Fork

PDIA0122E

PDIA0125E

WDIA0226E

WDIA0226E

SHIFT CONTROL

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• Measure the clearance between the shift fork and sleeve. If it is out

of specification, replace it with a new one.

Shift Rod and Fork Components

• Check the working face of the shift rod and fork for wear, partial

wear, abrasion, bending and other abnormality. If any is found,

replace with a new one.

ASSEMBLY (A/T MODELS)

1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION:

Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION:

Use caution when installing 2-4 shift bracket.

3. Install the fork guide collar and 2-4 shift fork spring to the 2-4

shift fork, and then secure it with the retaining ring.

CAUTION:

• Do not reuse retaining ring.

• Be careful with orientation.

4. Install the 2-4shift bracket to the L-H shift rod.
5. Install the retaining pin evenly to the L-H shift rod.

CAUTION:

Do not reuse retaining pin.

Standard value
2-4

: Refer to 

DLN-129, "Inspection and Adjust-

ment"

L-H

: Refer to 

DLN-129, "Inspection and Adjust-

ment"

PDIA0134E

PDIA0135E

SDIA3391E

PDIA0125E

DLN-128

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: TX15B]

SHIFT CONTROL

6. Install the drum cam to the control shift rod, and then secure it

with the retaining pin.

CAUTION:

Do not reuse retaining pin.

7. Install the snap ring to the control shift rod.

CAUTION:

Do not reuse snap ring.

ASSEMBLY (M/T MODELS)

1. Install clevis pin and shift collar to L-H shift fork after assembling them.

CAUTION:

Use caution when installing L-H shift fork, clevis pin or shift collar.

2. Install clevis pin and shift collar to 2-4 shift bracket after assembling them.

CAUTION:

Use caution when installing 2-4 shift bracket.

3. Install the fork guide collar and 2-4 shift fork spring to the 2-4

shift fork, and then secure it with the retaining ring.

CAUTION:

• Do not reuse retaining ring.

• Be careful with orientation.

PDIA0122E

SDIA3391E

SERVICE DATA AND SPECIFICATIONS (SDS)

DLN-129

< SERVICE DATA AND SPECIFICATIONS (SDS) 

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000009479723

Inspection and Adjustment

INFOID:0000000009479724

PINION GEAR END PLAY

Unit: mm (in)

CLEARANCE BETWEEN SHIFT FORK AND SLEEVE

Unit: mm (in)

Applied model

VQ40DE

Transfer model

TX15B

Gear ratio

High

1.000

Low

2.625

Number of teeth

Planetary gear

Sun gear

56

Internal gear

91

Front drive sprocket

38

Front drive shaft

38

Fluid Capacity (Approx)

 (US qt, Imp qt)

2.0 (2 1/8, 1 3/4)

Item

Standard

Pinion gear end play

0.1 - 0.7 (0.004 - 0.028)

Item

Standard

2-4 shift fork to 2-4 sleeve

Less than 0.46 (0.018)

L-H shift fork to L-H sleeve

Less than 0.46 (0.018)