Nissan Frontier. Manual - part 224

 

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Nissan Frontier. Manual - part 224

 

 

ENGINE COOLANT

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7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open

the ball valve on the refill hose slightly. Rising coolant will be visible in the refill hose. After the refill hose is

full of coolant, close the ball valve. This will purge air trapped in the refill hose.

8. Continue to draw the vacuum until the gauge reaches 28 inches

of vacuum. The gauge may not reach 28 inches in high altitude

locations. Refer to the following table for expected vacuum read-

ings.   

9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds

to see if the system loses vacuum. If the vacuum level drops, perform necessary repairs to the system

and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for leaks. 

10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then

open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling

system is full when the vacuum gauge reads zero.

CAUTION:

Do not allow the coolant container to get too low when filling, to avoid air from being drawn into

the cooling system. 

11. Remove the Tool from the radiator neck opening and install the radiator cap.
12. Remove the non-vented reservoir cap.
13. Fill the cooling system reservoir tank to the specified level. Run the engine to warm up the cooling system

and top up the system as necessary before installing the vented reservoir cap.

14. Install the engine under cover. Refer to 

EXT-15, "Removal and Installation"

.

FLUSHING COOLING SYSTEM

1. Drain the water from the engine cooling system. Refer to 

CO-40, "Changing Engine Coolant"

.

2. Fill the radiator and the reservoir tank (to the “MAX” line), with water. Reinstall the radiator cap and leave

the vented reservoir cap off.

3. Run the engine until it reaches normal operating temperature.
4. Press the engine accelerator two or three times under no-load.
5. Stop the engine and wait until it cools down.
6. Drain the water from the engine cooling system. Refer to 

CO-40, "Changing Engine Coolant"

.

7. Repeat steps 2 through 6 until clear water begins to drain from the radiator.

Altitude above sea level

Vacuum gauge reading

0 - 100 m (328 ft)

: 28 inches of vacuum

300 m (984 ft)

: 27 inches of vacuum

500 m (1,641 ft)

: 26 inches of vacuum

1,000 m (3,281 ft)

: 24 - 25 inches of vacuum

LLIA0057E

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RADIATOR

REMOVAL AND INSTALLATION

RADIATOR

Exploded View

INFOID:0000000009478186

Removal and Installation

INFOID:0000000009478187

WARNING:

Do not remove the radiator cap when the engine is hot. Serious burns could occur from high pressure

engine coolant escaping from the radiator. Wrap a thick cloth around the cap. Slowly turn it a quarter

of a turn to release built-up pressure. Carefully remove radiator cap by turning it all the way.

NOTE:

When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-

ing.

REMOVAL

1. Drain engine coolant from radiator. Refer to 

CO-39

.

1.

Radiator bracket

2.

Mounting rubber (upper)

3.

Radiator cap

4.

Radiator

5.

Mounting rubber (lower)

6.

A/T fluid cooler hose

7.

A/T fluid cooler hose (if equipped)

8.

O-ring

9.

Drain plug

10. Cooling fan assembly (Motor driven 

type)

11. Radiator shroud (upper)

12. Radiator hose (lower)

13. Radiator shroud (lower)

14. Reservoir tank hose

15. Reservoir tank cap

16. Reservoir tank

17. Water hose

18. Radiator hose (upper)

A.

To heater return tube

B.

To water pipe

C.

To A/T cooler tube

D.

To water inlet and thermostat assembly

Front

AWBIA1010GB

RADIATOR

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CAUTION:

• Perform this step when engine is cold.

• Do not spill engine coolant on drive belts.

2. Remove engine room cover. Refer to 

EM-140, "Removal and Installation"

.

3. Remove air duct and resonator assembly and air cleaner case (upper). Refer to 

EM-141, "Removal and

Installation"

.

4. Remove reservoir tank hose from radiator.
5. Remove PCV hose.
6. Remove radiator hoses (upper and lower).

CAUTION:

Be careful not to allow engine coolant to contact drive belts.

7. Disconnect A/T fluid cooler hoses, if equipped.
8. Remove engine cooling fan (Motor driven type). Refer to 

CO-48, "Removal and Installation (Motor driven

type)"

.

9. Remove front grille. Refer to 

EXT-23, "Removal and Installation"

.

10. Remove the upper radiator bracket bolts.

11. Remove the two A/C condenser bolts.

12. Remove radiator as follows:

CAUTION:

Do not damage or scratch A/C condenser and radiator core when removing.

a. Lift and pull radiator rearward to disengage mounting rubber

(lower) from radiator core support center.

CAUTION:

Because A/C condenser is attached to the front-lower por-

tion of radiator, moving it in the rear direction should be at a

minimum.

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RADIATOR

b. Lift A/C condenser up and remove radiator after disengaging the

fitting at front-bottom surface.

CAUTION:

Lifting A/C condenser should be minimum to prevent a load

to A/C piping.

c.

After removing radiator, put A/C condenser on radiator core sup-

port center and temporarily fasten it with rope or wire to prevent

overloading the A/C piping. 

INSTALLATION

Installation is in the reverse order of removal.

INSPECTION AFTER INSTALLATION

• Check for engine coolant leaks. Refer to 

CO-39, "System Inspection"

.

• Start and warm up engine. Visually check for engine coolant and A/T fluid leaks. Repair as necessary.

• Check and adjust engine coolant level and A/T fluid (if equipped). Refer to 

MA-16, "FOR USA AND CAN-

ADA : Fluids and Lubricants"

 (United States and Canada) or  

MA-18, "FOR MEXICO : Fluids and Lubricants"

(Mexico).

PBIC1054E

 

 

 

 

 

 

 

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