Nissan Frontier. Manual - part 110

BR-20

< REMOVAL AND INSTALLATION >

BRAKE PEDAL

REMOVAL AND INSTALLATION

BRAKE PEDAL

Exploded View

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NOTE:

The clevis pin may be installed from either direction.

Removal and Installation

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REMOVAL

WARNING:

Do not deform the brake tube. 

CAUTION:

• Do not disassemble the brake pedal assembly.

• Avoid damage from dropping the brake pedal assembly during handling.

• Keep the brake pedal assembly away from water.
1. Remove the instrument lower panel LH. Refer to 

IP-18, "Removal and Installation"

.

2. Remove the stop lamp switch and ASCD cancel switch (if equipped) from the pedal assembly.
3. Remove snap pin and clevis pin from the clevis of the brake booster.
4. Remove the brake pedal assembly bolt.
5. Remove the pedal assembly nuts and discard,  then remove the pedal assembly.

• Temporarily install the nuts by hand to support the booster.

1.

Brake pedal assembly

2.

Snap pin

3.

Clip

4.

Stop lamp switch

5.

Pedal pad

6.

Clevis pin

7.

ASCD cancel switch (if equipped)

Front

AWFIA0458GB

BRAKE PEDAL

BR-21

< REMOVAL AND INSTALLATION >

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CAUTION:

Do not reuse the nuts for installation. 

INSPECTION AFTER REMOVAL

Check brake pedal for following items.

• Cracking or deformation of the clevis pin stopper

• Clevis pin deformation

• Crack of any welded portion

• Brake pedal bent or deformed

INSTALLATION

Installation is in the reverse order of removal.

• Check the brake pedal for smooth operation. There should be no binding or sticking when applying or

releasing the brake pedal.

• After installing the brake pedal assembly, adjust it as necessary. Refer to 

BR-16, "Inspection and Adjust-

ment"

.

CAUTION:

Do not reuse the nuts for installation, discard and install with new lock nuts.

SBR997

BR-22

< REMOVAL AND INSTALLATION >

BRAKE TUBE AND HOSE

BRAKE TUBE AND HOSE

Hydraulic Circuit

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Type 1 and Type 2 - Four Channel Hydraulic System

AWFIA0481ZZ

1.

Actuator

2.

Master cylinder

3.

Brake booster

4.

Connector

A.

Union bolt (front caliper)
18.2 N·m (1.9 kg-m, 13 ft-lb)

B.

Flare nut M12
26.0 N·m (2.7 kg-m, 19 ft-lb)

C.

Flare nut M10
16.2 N·m (1.7 kg-m, 12 ft-lb)

D.

Union bolt (rear caliper)
18.2 N·m (1.9 kg-m, 13 ft-lb)

E.

Flare nut to rear hose
16.2 N·m (1.7 kg-m, 12 ft-lb)

BRAKE TUBE AND HOSE

BR-23

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Type 1

AWFIA0743GB

1.

From master cylinder secondary side
18.2 N·m (1.9 kg-m, 13 ft-lb)

2.

To rear right disc brake
13.0 N·m (1.3 kg-m, 10 ft-lb)

3.

To rear left disc brake
13.0 N·m (1.3 kg-m, 10 ft-lb)

4.

To front right disc brake
13.0 N·m (1.3 kg-m, 10 ft-lb)

5.

To front left disc brake
13.0 N·m (1.3 kg-m, 10 ft-lb)

6.

From master cylinder primary side
18.2 N·m (1.9 kg-m, 13 ft-lb)

7.

ABS actuator and electric unit (control unit) 8.

Harness connector

Front