|
|
EX-6 < REMOVAL AND INSTALLATION > EXHAUST SYSTEM • Remove heated oxygen sensor 2 (1) using Tool (A). CAUTION: • Discard any heated oxygen sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard sur- face such as a concrete floor; use a new one. • Before installing new heated oxygen sensor, clean exhaust system threads using oxygen sensor thread cleaner and approved anti-seize lubricant. INSTALLATION Installation is in the reverse order of removal. CAUTION: • Always replace seal bearings with new ones when reassembling. • Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a con- crete floor. Use a new one. • Before installing a new heated oxygen sensor 2, clean exhaust system threads using the oxygen sensor thread cleaner and apply anti-seize lubricant. • Do not over tighten heated oxygen sensor 2. Doing so may cause damage to the heated oxygen sen- sor 2, resulting in the “MIL” coming on. • Prevent rust preventives from adhering to the sensor body. • If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat insulator, remove them. • When installing heat insulator avoid large gaps or interference between heat insulator and each exhaust pipe. • Remove deposits from the sealing surface of each connection. Connect them securely to avoid gas fume leaks. • When installing each mounting rubber, use silicon oil to avoid twisting. • Temporarily tighten nuts and bolts. Check each part for unusual interference and mounting rubber interference, and then tighten them to the specified torque. • When installing each mounting rubber, avoid twisting or unusual extension in up/down, front/rear and right/left directions. Exhaust Manifold to Exhaust Front Tube 1. Securely insert seal bearing (2) into exhaust manifold (1) in the direction shown. CAUTION: Be careful not to damage seal bearing surface when install- ing. 2. Install spring and tighten nut. CAUTION: • Fasten stud bolts to the flange of exhaust manifold side to the specified torque before installing nuts. • Ensure springs are seated correctly on the flange and not sitting on protrusion (A). ). 3. After installing, check that stud bolt does not interfere with mounting hole of exhaust front tube. Exhaust Front Tube to Center Muffler Tool number : KV10114400 (J-38365) Oxygen sensor thread cleaner : J-43897-12 Oxygen sensor thread cleaner : J-43897-18 JPBIA4222ZZ (3) : Spring (4) : Nut (5) : Stud bolt (6) : Exhaust front tube JPBIA2372ZZ |