Nissan Leaf. Manual - part 978

 

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Nissan Leaf. Manual - part 978

 

 

PARKING BRAKE REAR CABLE

PB-11

< REMOVAL AND INSTALLATION >

C

D

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A

B

PB

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b. Using suitable tool, rotate adjuster (1) in the direction (A) to

retract and loosen brake shoe.

c. Remove disc rotor.

10. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to 

PB-12, "Exploded View"

.

11. Remove rear cable bolts, nuts, and rear cable from vehicle. Refer to 

PB-8, "Exploded View"

.

INSTALLATION

Installation is in the reverse order of removal.

• Adjust the parking brake. Refer to 

PB-6, "Adjustment"

.

CAUTION:

Do not reuse the adjusting nut.

NOTE:

Be sure to install rear parking brake cables through the vehicle correctly. Refer to 

PB-8, "Exploded View"

.

JPDIG0204ZZ

PB-12

< REMOVAL AND INSTALLATION >

PARKING BRAKE SHOE

PARKING BRAKE SHOE

Exploded View

INFOID:0000000010122373

Removal and Installation

INFOID:0000000010122374

REMOVAL

WARNING:

Since dust covering the parking brake shoes and back plates has an affect on human body, the dust

must be removed with a dust collector. Do not splatter the dust with an air blow gun.
1. Remove rear wheels and tires using power tool. Refer to 

WT-45, "Removal and Installation"

.

2. Remove the rear brake calipers and torque members, hang with suitable wire. Refer to 

BR-525, "BRAKE

CALIPER ASSEMBLY : Exploded View"

.

3. Remove disc rotor. If disc rotor cannot be removed, remove as follows.

CAUTION:

• Parking brake completely in the released position.

1.

Anti-rattle pin

2.

Back plate

3.

Toggle lever

4.

Parking brake shoe

5.

Brake strut

6.

Return spring

7.

Spring

8.

Adjuster

: Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease.

JPFIB0086ZZ

PARKING BRAKE SHOE

PB-13

< REMOVAL AND INSTALLATION >

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PB

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• Put matching marks (A) on the wheel hub assembly and

the disc rotor before removing the disc rotor.

• Do not drop disc rotor.

a. Fix the disc rotor with wheel nuts and remove the adjusting hole

plug.

b. Using suitable tool, rotate adjuster (1) in the direction (A) to

retract and loosen brake shoe.

c. Remove disc rotor.

4. Remove return spring (1) of the upper side.

5. Remove return spring (1) of the lower side.

6. Remove spring (1) and anti-rattle pin.

CAUTION:

To prevent damage to the parts, do not drop the removed

parts.

7. Remove parking brake shoes, adjuster, brake strut and toggle

lever.

JPDIG0066ZZ

JPDIG0204ZZ

JSFIA0485ZZ

JSFIA0486ZZ

JSFIA0487ZZ

PB-14

< REMOVAL AND INSTALLATION >

PARKING BRAKE SHOE

8. Press the rear cable spring (1) against spring tension to remove

rear cable (3) from the clamp (A) of toggle lever (2).

CAUTION:

To prevent damage to the parts, do not bend rear cable.

9. For the removal of back plate. Refer to 

RAX-7, "Removal and

Installation"

.

INSTALLATION

Installation is in the reverse order of removal.

• Apply PBC (Poly Butyl Cuprysil) grease or silicone-based grease to the back plate and brake shoe.

• Assemble adjusters so that threaded part is expanded when rotat-

ing it in the direction shown by arrow.

• Shorten adjuster by rotating it.

• When disassembling apply PBC (Poly Butyl Cuprysil) grease or sil-

icone-based grease to threads.

• Check that the component parts of the parking brake shoe are

properly installed.

• Check brake shoe sliding surface and drum inner surface for

grease. Wipe it off if it adhere on the surfaces.

Inspection and Adjustment

INFOID:0000000010122375

INSPECTION AFTER REMOVAL

Check the following items, and replace the parts if necessary.

• Lining for excessive wear, damage, and peeling.

• Brake shoe sliding surface for excessive wear and damage.

• Anti-rattle pin for excessive wear, damage and rust.

• Return spring and spring for settling, excessive wear, damage, and rust.

• Adjuster for smoothness.

• Toggle lever and brake strut for excessive wear, damage and rust.

• Visually check inside of the drum for excessive wear, cracks, and damage with a pair of vernier calipers.

ADJUSTMENT AFTER INSTALLATION

1. Rotate the disc rotor to check that there is no drag. Install the plug. If any drag is found, follow the proce-

dure described below.

a. Adjust parking brake. Refer to 

PB-6, "Adjustment"

.

b. Check rear disc brake. Refer to 

BR-529, "BRAKE CALIPER ASSEMBLY : Inspection"

.

2. Perform break-in procedure for parking brake shoes. Refer to 

PB-7, "Break-in Procedure"

.

JSFIA0488ZZ

A : For right side brake
B : For left side brake

: Front

: Adjuster expands

JPFIB0087ZZ

JSFIA0489ZZ

 

 

 

 

 

 

 

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