Nissan Leaf. Manual - part 732

 

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Nissan Leaf. Manual - part 732

 

 

HA-50

< REMOVAL AND INSTALLATION >

[WITH HEAT PUMP SYSTEM]

COOLER PIPE AND HOSE

CAUTION:

To prevent the inclusion of foreign matter, use a cap or vinyl tape to seal off the hoses and pipes

from the atmosphere.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• To prevent degradation in insulation performance, use special electric compressor oil as the com-

pressor oil.

• In order to prevent conventional PAG oil from becoming mixed in, never reuse recovered compres-

sor oil and instead always use new oil. The use of oil including the conventional PAG oil may

degrade the performance of insulation.

• To prevent performance degradation, never use a fluorescent agent in order to detect refrigerant

leakage. Also be careful that a fluorescent agent never enter the oil.

• To prevent leakage of refrigerant, replace the O-ring with a new one. Apply a coat of compressor oil

to the O-ring prior to installation.

• Perform a check for refrigerant leakage when charging with refrigerant. Refer to 

HA-26, "Check

Refrigerant Leakage"

.

ACCUMULATOR ASSEMBLY
ACCUMULATOR ASSEMBLY : Removal and Installation

INFOID:0000000010122124

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of

electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are

handled incorrectly. Be sure to follow the correct work procedures when performing inspection and

maintenance.

WARNING:

• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-

ing inspection or maintenance of high voltage system harnesses and parts.

• The removed service plug must always be carried in a pocket of the responsible worker or placed in

the tool box during the procedure to prevent the plug from being connected by mistake.

• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses

before beginning work on the high voltage system.

• Never allow workers other than the responsible person to touch the vehicle containing high voltage

parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-

lating sheet except when using them. Refer to 

GI-34, "High Voltage Precautions"

.

CAUTION:

Never bring the vehicle into the READY status with the service plug removed unless otherwise

instructed in the Service Manual. A malfunction may occur if this is not observed.

REMOVAL

1. Use the refrigerant recovery equipment (for HFC134a) and recover the refrigerant. Refer to 

HA-27, "Recy-

cle Refrigerant"

.

2. Remove radiator upper grille. Refer to 

DLK-165, "RADIATOR UPPER GRILLE : Removal and Installa-

tion"

.

3. Remove bolt (A) from low-pressure flexible hose (1).

JMIIA2655ZZ

COOLER PIPE AND HOSE

HA-51

< REMOVAL AND INSTALLATION >

[WITH HEAT PUMP SYSTEM]

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

4. Remove mounting bolt (A), and then disconnect low-pressure hose (1) from accumulator assembly (2).

CAUTION:

To prevent the inclusion of foreign matter, use a cap or vinyl tape to seal off the connection ports

of the pipe and expansion valve from the atmosphere.

5. Remove front wheel and tire (RH). Refer to 

WT-45, "Removal and Installation"

.

6. Remove front fender protector (RH). Refer to 

EXT-21, "FENDER PROTECTOR : Removal and Installa-

tion"

.

7. Remove nuts (A), and then lift and twist accumulator to remove

from the vehicle.

WARNING:

 

To prevent electric shock hazards, be sure to wear

protective gear.

CAUTION:

To prevent the inclusion of foreign matter, use a cap or vinyl

tape to seal off the connection ports of the pipes and accu-

mulator from the atmosphere.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• To prevent degradation in insulation performance, use special electric compressor oil as the com-

pressor oil.

• In order to prevent conventional PAG oil from becoming mixed in, never reuse recovered compres-

sor oil and instead always use new oil. The use of oil including the conventional PAG oil may

degrade the performance of insulation.

• To prevent performance degradation, never use a fluorescent agent in order to detect refrigerant

leakage. Also be careful that a fluorescent agent never enter the oil.

• To prevent leakage of refrigerant, replace the O-ring with a new one. Apply a coat of compressor oil

to the O-ring prior to installation.

• Perform a check for refrigerant leakage when charging with refrigerant. Refer to 

HA-26, "Check

Refrigerant Leakage"

.

JMIIA2657ZZ

JMIIA2661ZZ

JMIIA2662ZZ

HA-52

< REMOVAL AND INSTALLATION >

[WITH HEAT PUMP SYSTEM]

CONDENSER

CONDENSER

Exploded View

INFOID:0000000010122125

Removal and Installation

INFOID:0000000010122126

DANGER:

Since hybrid vehicles and electric vehicles contain a high voltage battery, there is the risk of

electric shock, electric leakage, or similar accidents if the high voltage component and vehicle are

handled incorrectly. Be sure to follow the correct work procedures when performing inspection and

maintenance.

WARNING:

• Be sure to remove the service plug in order to disconnect the high voltage circuits before perform-

ing inspection or maintenance of high voltage system harnesses and parts.

• The removed service plug must always be carried in a pocket of the responsible worker or placed in

the tool box during the procedure to prevent the plug from being connected by mistake.

• Be sure to wear insulating protective equipment consisting of glove, shoes, face shield and glasses

before beginning work on the high voltage system.

1.

Sleeve

2.

Clip

3.

Compressor suction refrigerant 
temperature sensor

4.

Condenser pipe assembly

5.

O-ring

6.

Condenser

7.

Condenser support assembly

 : Always replace after every disassembly.

 : N·m (kg-m, in-lb)

 : N·m (kg-m, ft-lb)

JMIIA2636GB

CONDENSER

HA-53

< REMOVAL AND INSTALLATION >

[WITH HEAT PUMP SYSTEM]

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

• Never allow workers other than the responsible person to touch the vehicle containing high voltage

parts. To keep others from touching the high voltage parts, these parts must be covered with an insu-

lating sheet except when using them. Refer to 

GI-34, "High Voltage Precautions"

.

CAUTION:

Never bring the vehicle into the READY status with the service plug removed unless otherwise

instructed in the Service Manual. A malfunction may occur if this is not observed.

REMOVAL

1. Use the refrigerant recovery equipment (for HFC134a) and recover the refrigerant. Refer to 

HA-27, "Recy-

cle Refrigerant"

.

2. Remove radiator upper grille. Refer to 

DLK-165, "RADIATOR UPPER GRILLE : Removal and Installa-

tion"

.

3. Remove washer tank inlet. Refer to 

WW-43, "Exploded View"

.

4. Remove bolts (A), and then disconnect high-pressure flexible hose (1) and high-pressure pipe (2) from

condenser.

CAUTION:

To prevent the inclusion of foreign matter, use a cap or vinyl tape to seal off the connection ports

of the pipe and condenser from the atmosphere.

5. Remove charge port bracket. Refer to 

DLK-158, "Exploded View"

.

6. Remove radiator core support lower stay. Refer to 

DLK-161, "Exploded View"

.

7. Remove radiator core support upper. Refer to 

DLK-161, "RADIATOR CORE SUPPORT UPPER :

Removal and Installation"

.

8. Remove cooling fan assembly. Refer to 

HCO-22, "Removal and Installation"

9. Remove bolts (A) then tilt condenser upwards to remove.

INSTALLATION

JMIIA2656ZZ

JMIIA2664ZZ

JMIIA2665ZZ

 

 

 

 

 

 

 

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