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SYSTEM EVB-23 < SYSTEM DESCRIPTION > D E F G H I J K L M A B EVB N O P DESCRIPTION The Li-ion battery controller (LBC) monitors the status of the inside of the Li-ion battery at all times and sends information, such as the charging status of Li-ion battery and possible power, to VCM (vehicle control module) via EV system CAN communication. The Li-ion battery controller performs control as per the following. • Monitors the battery state and transfers chargeable/dischargeable power to VCM to prevent an error, such as overvoltage, over discharge or excessive temperature rise in the battery. • Detects an error (overvoltage, over discharge, overcurrent, or excessive temperature rise) immediately at the time of error occurrence and requests VCM to disconnect the system main relay to interrupt the dis- charge/charge line. • Maintains the optimum battery state constantly with a cell capacity adjustment function to prevent a reduc- tion in charging/discharging capacity caused by cell capacity variations. • Detects the connector fit state with the function to detect the fit of the high voltage harness connector and transfers the detected state to VCM so that the vehicle does not start with an unsteady state. • Detects the insulation resistance state with the function to detect the insulation resistance between high and low voltage and transfers the detected state to VCM so that the vehicle does not start with an unusual state. • Estimates a battery charge state and low battery state, based on the data obtained with the battery state detection function, and reflects on the battery capacity meter. BATTERY PROTECTION The Li-ion battery has a voltage range capable of charge/discharge. If charged/discharged exceeding the range, excessive low capacity or malfunction may be caused. To prevent this, the Li-ion battery controller detects voltage of each cell and requests the control of charging/discharging energy to VCM so that the cell voltage stays within the voltage range. Received unit Signal name VCM EV system CAN High voltage discharge permit signal Li-ion battery main relay cut request signal Li-ion battery connector interlock signal Li-ion battery voltage signal Li-ion battery current signal Li-ion battery chargeable power signal Li-ion battery dischargeable power signal Li-ion battery chargeable completion signal Li-ion battery available charge signal Li-ion battery capacity signal Li-ion battery gradual capacity loss signal Insulation resistance signal Control item Control Operating condition Overvoltage/overcurrent protec- Charging energy control Gradual control of charging energy as the cell voltage ap- System main relay cut Cell voltage exceeds the voltage judged as overvoltage and Over discharge protection Discharging energy control Gradual control of discharging energy as the cell voltage ap- System main relay cut Cell voltage exceeds the voltage judged as over discharge and Excessive temperature rise pro- Charging/discharging energy Gradual control of charging/discharging energy as Li-ion bat- System main relay cut Li-ion battery temperature exceeds the temperature judged as |