Nissan Frontier D22. Manual - part 788

 

  Index      Nissan     Nissan Frontier D22 Pickup (1998-2004 year) - Service and Repair Manual

 

Search            

 

 

 

 

 

 

 

 

 

Content   ..  786  787  788  789   ..

 

 

Nissan Frontier D22. Manual - part 788

 

 

MA-6

GENERAL MAINTENANCE

UNDER THE HOOD AND VEHICLE

The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).

Clutch pedal

Make sure the pedal operates smoothly and check that it has the proper free 
play.

CL-6, "CLUTCH PEDAL 

INSPECTION AND 

ADJUSTMENT"

Brakes

Check that the brake does not pull the vehicle to one side when applied.

Brake pedal and 
booster

Check the pedal for smooth operation and make sure it has the proper distance 
under it when depressed fully. Check the brake booster function. Be sure to 
keep floor mats away from the pedal.

BR-7, "Inspection"

 , 

BR-

19, "On-vehicle Service"

Parking brake

Check that the lever has the proper travel and make sure that the vehicle is held 
securely on a fairly steep hill when only the parking brake is applied.

PB-2, "PARKING 

BRAKE CONTROL"

Automatic transmis-
sion “Park” mecha-
nism

Check that the lock release button on the selector lever operates properly and 
smoothly. On a fairly steep hill check that the vehicle is held securely with the 
selector lever in the P position without applying any brakes.

Item

Reference page

Item

Reference page

KA24DE

VG33E 

and 

VG33ER

Windshield washer 
fluid

Check that there is adequate fluid in the tank.

Engine coolant level

Check the coolant level when the engine is cold.

CO-8

CO-23

Radiator and hoses

Check the front of the radiator and clean off any dirt, insects, leaves, etc., that 
may have accumulated. Make sure the hoses have no cracks, deformation, 
deterioration or loose connections.

Brake and clutch fluid 
levels

Make sure that the brake and clutch fluid levels are between the “MAX” and 
“MIN” lines on the reservoirs

MA-41

MA-36

Battery

Check the fluid level in each cell. It should be between the “MAX” and “MIN” 
lines. Vehicles operated in high temperatures or under severe conditions require 
frequent checks of the battery fluid level.

Engine drive belts

Make sure that no belt is frayed, worn, cracked or oily.

MA-15

MA-24

Engine oil level

Check the level on the dipstick after parking the vehicle on a level spot and turn-
ing off the engine.

MA-20

MA-30

Power steering fluid 
level and lines

Check the level on the reservoir with the engine off. Check the lines for improper 
attachment, leaks, cracks, etc.

MA-43

Automatic transmis-
sion fluid level

Check the level on the dipstick after putting the selector lever in “P” with the 
engine idling.

MA-37

Exhaust system

Make sure there are no loose supports, cracks or holes. If the sound of the 
exhaust seems unusual or there is a smell of exhaust fumes, immediately locate 
the trouble and correct it.

MA-36

Underbody

The underbody is frequently exposed to corrosive substances such as those 
used on icy roads or to control dust. It is very important to remove these sub-
stances, otherwise rust will form on the floor pan, frame, fuel lines and around 
the exhaust system. At the end of winter, the underbody should be thoroughly 
flushed with plain water, being careful to clean those areas where mud and dirt 
can easily accumulate.

Fluid leaks

Check under the vehicle for fuel, oil, water or other fluid leaks after the vehicle 
has been parked for a while. Water dripping from the air conditioner after use is 
normal. If you should notice any leaks or gasoline fumes are evident, check for 
the cause and correct it immediately.

PERIODIC MAINTENANCE

MA-7

C

D

E

F

G

H

I

J

K

M

A

B

MA

PERIODIC MAINTENANCE

PFP:00026

Periodic Maintenance

ELS000X6

Two different maintenance schedules are provided, and should be used, depending upon the conditions in
which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic
maintenance at the same mileage/time intervals.

Maintenance for off-road driving (4X4 only)
Whenever you drive off-road through sand, mud or water, more frequent maintenance may be required of the
following items:

 Brake pads and rotors
 Brake lining and drums
 Brake lines and hoses
 Wheel bearing grease and free-running hub grease
 Differential, transmission and transfer oil
 Steering linkage
 Propeller shaft and drive shafts
 Air cleaner filter
 Clutch housing. Refer to 

MA-37, "Checking Water Entry — For 4X4 Models With M/T"

 .

SCHEDULE 1
Emission Control System Maintenance

Abbreviations: R = Replace.

I = Inspect. Correct or replace if necessary.

[

]: At the mileage intervals only

Schedule 1

Follow Periodic Maintenance Schedule 1 if your driving habits frequently includes 
one or more of the following driving conditions:

Repeated short trips of less than 5 miles (8 km).

Repeated short trips of less than 10 miles (16 km) with outside temperatures 
remaining below freezing.

Operating in hot weather in stop-and-go “rush hour” traffic.

Extensive idling and/or low speed driving for long distances, such as police, 
taxi or door-to-door delivery use.

Driving in dusty conditions.

Driving on rough, muddy, or salt spread roads.

Towing a trailer, using a camper or a car-top carrier.

Emission Control Sys-
tem Maintenance

MA-7

Chassis and Body 
Maintenance

MA-9

Schedule 2

Follow Periodic Maintenance Schedule 2 if none of the driving conditions shown 
in Schedule 1 apply to the driving habits.

Emission Control Sys-
tem Maintenance

MA-10

Chassis and Body 
Maintenance

MA-11

MAINTENANCE OPERATION

MAINTENANCE INTERVAL

Reference Section

- Page

or

- Content Title

Perform at number of miles, kilome-
ters or months, whichever comes 
first.

Miles x 

1,000
(km x 

1,000)

Months

3.75

(6)

3

7.5

(12)

6

11.25

(18)

9

15

(24)

12

18.75

(30)

15

22.5

(36)

18

26.25

(42)

21

30

(48)

24

KA24DE

VG33E 

and 

VG33ER

Drive belts

I*

MA-15

MA-24

Air cleaner filter

NOTE (1)

[R]

MA-20

MA-30

Positive crankcase ventilation (PCV) 
filter

NOTE (2)

[R]

MA-23

EVAP vapor lines

I*

MA-23

MA-35

Fuel lines

I*

MA-18

MA-28

Fuel filter*

NOTE (2)

MA-18

MA-28

Engine coolant

NOTE (3)

MA-16

MA-26

Engine oil

R

R

R

R

R

R

R

R

MA-20

MA-30

MA-8

PERIODIC MAINTENANCE

NOTE:

(1) If operating mainly in dusty conditions, more frequent maintenance may be required.

(2) When the filter becomes clogged, the vehicle speed cannot be increased as the driver wishes. In such an event, replace the fil-
ter.

(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.

(4) If valve noises increases, inspect valve clearance.

 Maintenance items and intervals with “*” are recommended by NISSAN for reliable vehicle operation. The owner need not perform

such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.

Engine oil filter (use part No. 15208 
31U00, 15208 9E000, 15208 7B000 
or equivalent for VG engine.)

R

R

R

R

R

R

R

R

MA-21

MA-31

Spark plugs (double PLATINUM–
TIPPED type)

Replace every 105,000 miles (169,000 km)

MA-22

MA-32

Timing belt

Replace every 105,000 miles (169,000 km)

EM-91

Intake and Exhaust valve clearance 

NOTE (4)

EM-43

MAINTENANCE OPERATION

MAINTENANCE INTERVAL

Reference Section

- Page

or

- Content Title

Perform at number of miles, kilome-
ters or months, whichever comes 
first.

Miles x 

1,000
(km x 

1,000)

Months

3.75

(6)

3

7.5

(12)

6

11.25

(18)

9

15

(24)

12

18.75

(30)

15

22.5

(36)

18

26.25

(42)

21

30

(48)

24

KA24DE

VG33E 

and 

VG33ER

MAINTENANCE OPERATION

MAINTENANCE INTERVAL

Reference Section

- Page

or

- Content Title

Perform at number of miles, kilometers 
or months, whichever comes first.

Miles x 

1,000
(km x 

1,000)

Months

33.75

(54)

27

37.5

(60)

30

41.25

(66)

33

45

(72)

36

48.75

(78)

39

52.5

(84)

42

56.25

(90)

45

60

(96)

48

KA24DE

VG33E 

and 

VG33ER

Drive belts

I*

MA-15

MA-24

Air cleaner filter

NOTE 

(1)

[R]

MA-20

MA-30

Positive crankcase ventilation (PCV) fil-
ter

NOTE 

(2)

[R]

MA-23

EVAP vapor lines

I*

MA-23

MA-35

Fuel lines

I*

MA-18

MA-28

Fuel filter*

NOTE 

(2)

MA-18

MA-28

Engine coolant

NOTE 

(3)

R*

MA-16

MA-26

Engine oil

R

R

R

R

R

R

R

R

MA-20

MA-30

Engine oil filter (use part No. 15208 
31U00, 15208 9E000, 15208 7B000 or 
equivalent for VG engine.)

R

R

R

R

R

R

R

R

MA-21

MA-31

Spark plugs (double PLATINUM–
TIPPED type)

MA-22

MA-32

Timing belt

EM-91

Intake and Exhaust valve clearance 

NOTE 

(4)

EM-43

PERIODIC MAINTENANCE

MA-9

C

D

E

F

G

H

I

J

K

M

A

B

MA

Chassis and Body Maintenance

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate. [

]: At the mileage intervals only.

MAINTENANCE OPERATION

MAINTENANCE INTERVAL

Reference 

Section

- Page

or

- Content 

Title

Perform at number of miles, kilometers or 
months, whichever comes first.

Miles x 

1,000
(km x 

1,000)

Months

3.75

(6)

3

7.5

(12)

6

11.25

(18)

9

15

(24)

12

18.75

(30)

15

22.5

(36)

18

26.25

(42)

21

30

(48)

24

Brake lines & cables

I

I

MA-41

Brake pads, rotors, drums & linings

I

I

I

I

MA-42

MA-42

Automatic transmission fluid

NOTE (1)

I

I

 

MA-37

Transfer fluid & differential gear oil (exc. LSD)

NOTE (1)

I

I

MA-38

MA-39

LSD gear oil

NOTE (2)

I

R

MA-40

Manual transmission gear oil

NOTE (1)

I

I

MA-36

Steering gear, linkage, axle & suspension parts

I

I

I

I

MA-43

Tire Rotation

NOTE (3)

MA-41

Drive shaft boots and propeller shaft (4X4)

I

I

I

I

MA-39

Propeller shaft (4X4)

NOTE (4)

L

L

L

L

MA-39

Front wheel bearing 
grease

4x2

I

MA-44

Front wheel bearing 
grease and free-running 
hub grease

4x4

NOTE (5)

I

R

MA-44

Exhaust system

I

I

I

I

MA-36

In-cabin microfilter

R

R

MTC-62

MAINTENANCE OPERATION

MAINTENANCE INTERVAL

Reference 

Section

- Page

or

- Content 

Title

Perform at number of miles, kilometers or 
months, whichever comes first.

Miles x 

1,000
(km x 

1,000)

Months

33.75

(54)

27

37.5

(60)

30

41.25

(66)

33

45

(72)

36

48.75

(78)

39

52.5

(84)

42

56.25

(90)

45

60

(96)

48

Brake lines & cables

I

I

MA-41

Brake pads, rotors, drums & linings

I

I

I

I

MA-42

MA-

42

Automatic transmission fluid

NOTE 

(1)

I

I

 

MA-37

Transfer fluid & differential gear oil (exc. LSD)

NOTE 

(1)

I

I

MA-38

MA-

39

LSD gear oil

NOTE 

(2)

I

R

MA-40

Manual transmission gear oil

NOTE 

(1)

I

I

MA-36

Steering gear, linkage, axle & suspension parts

I

I

I

I

MA-43

Tire Rotation

NOTE 

(3)

MA-41

Drive shaft boots and propeller shaft (4x4)

I

I

I

I

MA-39

Propeller shaft (4x4)

NOTE 

(4)

L

L

L

L

MA-39

Front wheel bearing 
grease

4x2

I

MA-44

 

 

 

 

 

 

 

Content   ..  786  787  788  789   ..