Almera Tino V10 (2003 year). Manual - part 67

 

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Almera Tino V10 (2003 year). Manual - part 67

 

 

TROUBLE DIAGNOSIS

EC-91

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

15.

CHECK IGNITION TIMING AGAIN

1.

Run engine at idle.

2.

Check ignition timing with a timing light.

OK or NG

OK

>> INSPECTION END

NG

>> GO TO 16.

16.

CHECK TIMING CHAIN INSTALLATION

Check timing chain installation. Refer to

EM-50, "TIMING CHAIN"

.

OK or NG

OK

>> GO TO 17.

NG

>> 1. Repair the timing chain installation.

2. GO TO 4.

17.

DETECT MALFUNCTIONING PART

Check the following.

Check camshaft position sensor (PHASE) and circuit. Refer to

EC-349

.

Check crankshaft position sensor (POS) and circuit. Refer to

EC-343

.

OK or NG

OK

>> GO TO 18.

NG

>> 1. Repair or replace.

2. GO TO 4.

18.

CHECK ECM FUNCTION

1.

Substitute another known-good ECM to check ECM function. (ECM may be the cause of a incident, but
this is the rarely the case.)

2.

Perform initialization of NATS system and registration of NATS ignition key IDs. Refer to

EC-70, "NATS

(Nissan Anti-theft System)"

.

>> GO TO 4.

M/T: 8

±

5

°

BTDC (in “Neutral” position)

A/T: 10

±

5

°

BTDC (in “P” or “N” position)

EC-92

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

Symptom Matrix Chart

EBS00QGZ

SYSTEM — BASIC ENGINE CONTROL SYSTEM

SYMPTOM

Reference
page

HARD/NO

ST

AR

T/REST

AR

T

(EXCP

.

HA)

ENGINE

S

T

A

L

L

HESIT

A

TI

ON/SURGI

N

G/FL

A

T

SPOT

SP

ARK

K

NOCK/

D

ET

ONA

T

ION

L

A

CK

OF

POW

E

R/POOR

A

C

CE

L

E

RA

TI

ON

HIGH

IDL

E

/L

OW

IDL

E

ROUGH

IDL

E/HUNTIN

G

IDLING

VIBRA

T

IO

N

SL

OW/NO

R

ETURN

T

O

IDL

E

OVERHEA

T

S/W

A

TER

T

EM

P

E

RA

T

U

RE

HIGH

EXCESSIVE

FUEL

CONSUM

P

T

ION

EXCESSIVE

OI

L

C

ONSUM

P

TI

ON

BA

TTER

Y

DEAD

(UNDER

CHARGE)

Warranty symptom code

AA

AB

AC

AD

AE

AF

AG

AH

AJ

AK

AL

AM

HA

Fuel

Fuel pump circuit

1

1

2

3

2

2

2

3

2

EC-530

Fuel pressure regulator system

3

3

4

4

4

4

4

4

4

4

EC-52

Injector circuit

1

1

2

3

2

2

2

2

EC-524

Evaporative emission system

3

3

4

4

4

4

4

4

4

4

EC-365

,

EC-547

Air

Positive crankcase ventilation sys-
tem

3

3

4

4

4

4

4

4

4

4

1

EC-550

Incorrect idle speed adjustment

3

3

1

1

1

1

1

EC-48

Electric throttle control actuator

1

1

2

3

3

2

2

2

2

2

2

EC-389

,

EC-391

,

EC-398

,

EC-404

Ignition

Incorrect ignition timing adjustment

3

3

1

1

1

1

1

1

EC-48

Ignition circuit

1

1

2

2

2

2

2

2

EC-514

Main power supply and ground circuit

2

2

3

3

3

3

3

2

3

EC-139

Mass air flow sensor circuit

1

1

2

2

2

2

2

2

EC-178

Engine coolant temperature sensor circuit

1

1

2

2

2

3

2

2

3

1

2

EC-188

Throttle position sensor circuit

1

2

2

2

2

2

2

2

EC-310

,

EC-316

,

EC-484

,

EC-490

,

EC-492

,

EC-500

Accelerator pedal position sensor circuit

3

2

1

2

2

EC-322

,

EC-328

,

EC-494

Heated oxygen sensor 1 circuit

1

2

3

2

2

2

2

EC-193

,

EC-199

,

EC-208

,

EC-218

,

EC-230

,

EC-237

,

EC-409

,

EC-415

,

EC-421

,

EC-427

Knock sensor circuit

2

2

3

EC-339

TROUBLE DIAGNOSIS

EC-93

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

1 - 6: The numbers refer to the order of inspection.
(continued on next page)

Crankshaft position sensor (POS) circuit

2

2

EC-343

Camshaft position sensor (PHASE) circuit

2

2

EC-349

Vehicle speed signal circuit

2

3

3

3

EC-371

Power steering pressure sensor circuit

2

3

3

3

3

EC-373

ECM

2

2

3

3

3

3

3

3

3

3

3

EC-377

,

EC-380

Intake valve timing control solenoid valve cir-
cuit

3

3

2

1

3

2

2

3

3

EC-384

PNP switch circuit

3

3

3

3

3

3

3

EC-504

Refrigerant pressure sensor circuit

2

3

3

3

3

4

EC-535

Electrical load signal circuit

3

3

3

3

EC-540

Air conditioner circuit

2

2

3

3

3

3

3

3

3

3

2

ATC-29

ABS actuator and electric unit (control unit)

4

BR-70 or
BR-97

SYMPTOM

Reference
page

HARD/

NO

ST

AR

T

/REST

AR

T

(EXCP

.

H

A

)

ENGI

NE

ST

ALL

HESI

T

A

TION/

S

URGING/

FL

A

T

SPOT

SP

ARK

K

NOCK/DET

ONA

T

IO

N

L

A

CK

OF

POW

E

R/POO

R

ACCEL

E

RA

TION

H

IG

H

ID

L

E

/L

O

W

ID

L

E

ROUG

H

IDL

E/

HUNTING

ID

L

ING

VI

BRA

T

ION

SLOW

/N

O

R

ETURN

T

O

ID

LE

OVERHEA

T

S/

W

A

TER

T

EM

PERA

T

URE

HI

GH

EXCESSIVE

F

U

E

L

CONSUM

P

T

IO

N

EXCESSIVE

OIL

CONSUM

P

T

ION

BA

TTER

Y

DEAD

(UNDER

CHARGE)

Warranty symptom code

AA

AB

AC

AD

AE

AF

AG

AH

AJ

AK

AL

AM

HA

EC-94

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

SYSTEM — ENGINE MECHANICAL & OTHER

SYMPTOM

Reference
page

HARD/

NO

ST

AR

T/

REST

AR

T

(EX

C

P

.

H

A)

ENGI

NE

ST

ALL

HESIT

A

TION/SURG

ING/FL

A

T

S

POT

SP

ARK

K

NO

CK/DET

ONA

T

IO

N

L

A

CK

OF

P

O

WER/POOR

ACCEL

E

R

A

TION

HI

GH

ID

L

E

/L

OW

ID

L

E

ROUGH

IDL

E/HUNTI

N

G

ID

L

ING

VI

B

R

A

T

ION

SLOW

/N

O

R

ETURN

T

O

ID

L

E

OVERHEA

T

S/W

A

T

E

R

T

EM

PERA

T

URE

HI

GH

EXCESSIVE

FUEL

CO

NSUM

P

T

ION

EXCESSIVE

O

IL

C

ONSUM

P

T

ION

BA

TTER

Y

DEA

D

(UNDER

CHARGE)

Warranty symptom code

AA

AB

AC

AD

AE

AF

AG

AH

AJ

AK

AL

AM

HA

Fuel

Fuel tank

5

5

FE-6

Fuel piping

5

5

5

5

5

5

FE-5

Vapor lock

Valve deposit

5

5

5

5

5

5

5

Poor fuel (Heavy weight gaso-
line, Low octane)

Air

Air duct

5

5

5

5

5

5

EM-16

Air cleaner

EM-16

Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)

5

5

5

5

EM-16

Electric throttle control actuator

EM-18

Air leakage from intake manifold/
Collector/Gasket

EM-18

Cranking

Battery

1

1

1

1

1

1

1

1

SC-3

Alternator circuit

SC-24

Starter circuit

3

SC-13

Signal plate/Flywheel/Drive plate

6

EM-74

PNP switch

4

AT-113

or

MT-17
(5MT)

Engine

Cylinder head

5

5

5

5

5

5

5

5

EM-60

Cylinder head gasket

4

3

Cylinder block

6

6

6

6

6

6

6

6

4

EM-74

Piston

Piston ring

Connecting rod

Bearing

Crankshaft

TROUBLE DIAGNOSIS

EC-95

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

1 - 6: The numbers refer to the order of inspection.

Valve
mecha-
nism

Timing chain

5

5

5

5

5

5

5

5

EM-50

Camshaft

EM-35

Intake valve timing control

EM-50

Intake valve

3

EM-60

Exhaust valve

Exhaust

Exhaust manifold/Tube/Muffler/
Gasket

5

5

5

5

5

5

5

5

EM-21

FE-

11

Three way catalyst

Lubrica-
tion

Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery

5

5

5

5

5

5

5

5

2

LC-3

Oil level (Low)/Filthy oil

LC-3

Cooling

Radiator/Hose/Radiator filler cap

5

5

5

5

5

5

5

2

5

LC-16

Thermostat

5

LC-15

Water pump

LC-14

Water gallery

LC-11

Cooling fan

5

LC-17

Coolant level (low)/Contaminated
coolant

LC-11

NATS (Nissan Anti-Theft System)

1

1

EC-70

or

EL-352

SYMPTOM

Reference
page

HARD/

NO

ST

AR

T

/REST

AR

T

(EXCP

.

H

A

)

ENGI

NE

ST

ALL

HESI

T

A

TION/

S

URGING/

FL

A

T

SPOT

SP

ARK

K

NOCK/DET

ONA

T

IO

N

L

A

CK

OF

POW

E

R/POO

R

ACCEL

E

RA

TION

H

IG

H

ID

L

E

/L

O

W

ID

L

E

ROUG

H

IDL

E/

HUNTING

ID

L

ING

VI

BRA

T

ION

SLOW

/N

O

R

ETURN

T

O

ID

LE

OVERHEA

T

S/

W

A

TER

T

EM

PERA

T

URE

HI

GH

EXCESSIVE

F

U

E

L

CONSUM

P

T

IO

N

EXCESSIVE

OIL

CONSUM

P

T

ION

BA

TTER

Y

DEAD

(UNDER

CHARGE)

Warranty symptom code

AA

AB

AC

AD

AE

AF

AG

AH

AJ

AK

AL

AM

HA

EC-96

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

Engine Control Component Parts Location

EBS00QH0

MBIB0998E

TROUBLE DIAGNOSIS

EC-97

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

MBIB1003E

EC-98

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

MBIB1004E

TROUBLE DIAGNOSIS

EC-99

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

MBIB1005E

EC-100

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

Circuit Diagram

EBS00QH1

YEC430A

TROUBLE DIAGNOSIS

EC-101

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

YEC431A

EC-102

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

ECM Harness Connector Terminal Layout

EBS00QH2

ECM Terminals and Reference Value

EBS00QH3

PREPARATION

1.

ECM is located behind the glove box. For this inspection,
remove glove box.

2.

Remove ECM harness protector.

3.

When disconnecting ECM harness connector, loosen it with
levers as far as they will go as shown at right.

4.

Connect a break-out box (SST) and Y-cable adapter (SST)
between the ECM and ECM harness connector.

Use extreme care not to touch 2 pins at one time.

Data is for comparison and may not be exact.

ECM INSPECTION TABLE

Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.

CAUTION:

Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.

MBIB0045E

MBIB0258E

MBIB0145E

TROUBLE DIAGNOSIS

EC-103

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

M/T Models

TERMI-

NAL

NO.

WIRE

COLOR

ITEM

CONDITION

DATA (DC Voltage)

1

B

ECM ground

[Engine is running]

Idle speed

Engine ground

2

R/B

Heated oxygen sensor 2
heater

[Engine is running]

Warm-up condition

Engine speed: Below 3,800 rpm after the
following conditions are met.

Keeping the engine speed between 3,500
and 4,000 rpm for one minute and at idle
for one minute under no load

0 - 1.0V

[Ignition switch “ON”]

Engine stopped

[Engine is running]

Engine speed is above 3,800 rpm

BATTERY VOLTAGE
(11 - 14V)

3

R

Throttle control motor power
supply

[Ignition switch “ON”]

BATTERY VOLTAGE
(11 - 14V)

4

W

Throttle control motor
(Close)

[Ignition switch “ON”]

Engine stopped

Shift lever position is “1st”

Accelerator pedal is releasing

0 - 14V

5

B

Throttle control motor
(Open)

[Ignition switch “ON”]

Engine stopped

Shift lever position is “1st”

Accelerator pedal is depressing

0 - 14V

12

L

Power steering pressure
sensor

[Engine is running]

Steering wheel is being turned

0.5 - 4.0V

[Engine is running]

Steering wheel is not being turned

0.4 - 0.8V

13

R

Crankshaft position sensor
(POS)

[Engine is running]

Warm-up condition

Idle speed

Approximately 3.0V

[Engine is running]

Engine speed is 2,000 rpm

Approximately 3.0V

PBIB0534E

PBIB0533E

PBIB0527E

PBIB0528E

EC-104

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

14

R

Camshaft position sensor
(PHASE)

[Engine is running]

Warm-up condition

Idle speed

1.0 - 4.0V

[Engine is running]

Engine speed is 2,000 rpm.

1.0 - 4.0V

15

W

Knock sensor

[Engine is running]

Idle speed

Approximately 2.5V

16

W

Heated oxygen sensor 2

[Engine is running]

Warm-up condition

Engine speed is 3,000 rpm quickly after the
following conditions are met.

Keeping the engine speed between 3,500
and 4,000 rpm for one minute and at idle
for one minute under no load.

0 - Approximately 1.0V

19

GY/L

EVAP canister purge
volume control solenoid
valve

[Engine is running]

Idle speed

BATTERY VOLTAGE

(11 - 14V)

[Engine is running]

Engine speed is about 2,000 rpm (More
than 100 seconds after starting engine)

Approximately 10V

TERMI-

NAL

NO.

WIRE

COLOR

ITEM

CONDITION

DATA (DC Voltage)

PBIB0525E

PBIB0526E

PBIB0050E

PBIB0520E

TROUBLE DIAGNOSIS

EC-105

[QG (WITH EURO-OBD)]

C

D

E

F

G

H

I

J

K

L

M

A

EC

22
23
41
42

G/B
R/B
L/B
Y/B

Injector No. 3
Injector No. 1
Injector No. 4
Injector No. 2

[Engine is running]

Warm-up condition

Idle speed

BATTERY VOLTAGE

(11 - 14V)

[Engine is running]

Warm-up condition

Engine speed is 2,000 rpm

BATTERY VOLTAGE

(11 - 14V)

24

G

Heated oxygen sensor 1
heater

[Engine is running]

Warm-up condition

Engine speed is below 3,600 rpm.

Approximately 7.0V

[Ignition switch “ON”]

Engine stopped.

[Engine is running]

Engine speed is above 3,600 rpm.

BATTERY VOLTAGE
(11 - 14V)

29

B

Camshaft position sensor
(PHASE) ground

[Engine is running]

Idle speed

Approximately 0V

30

B

Camshaft position sensor
(POS) ground

[Engine is running]

Idle speed

Approximately 0V

34

BR

Intake air temperature
sensor

[Engine is running]

Approximately 0 - 4.8V
Output voltage varies with
intake air temperature.

35

W

Heated oxygen sensor 1

[Engine is running]

Warm-up condition

Engine speed is 2,000 rpm

0 - Approximately 1.0V
(Periodically change)

45

R

Sensor power supply
(Mass air flow sensor)

[Ignition switch “ON”]

Approximately 5V

46

R

Sensor power supply
(Refrigerant pressure
sensor)

[Ignition switch “ON”]

Approximately 5V

47

G

Sensor power supply
(Throttle position sensor)

[Ignition switch “ON”]

Approximately 5V

TERMI-

NAL

NO.

WIRE

COLOR

ITEM

CONDITION

DATA (DC Voltage)

PBIB0529E

PBIB0530E

PBIB0519E

EC-106

[QG (WITH EURO-OBD)]

TROUBLE DIAGNOSIS

49

W

Throttle position sensor 1

[Ignition switch “ON”]

Engine stopped

Shift lever position is “1st”

Accelerator pedal fully released

More than 0.36V

[Ignition switch “ON”]

Engine stopped

Shift lever position is “1st”

Accelerator pedal fully depressed

Less than 4.75V

50

Y

Mass air flow sensor

[Engine is running]

Warm-up condition

Idle speed

1.0 - 1.7V

[Engine is running]

Warm-up condition

Engine speed is 2,500 rpm.

1.5 - 2.1V

54

B

Sensor ground
(Knock sensor shield circuit)

[Engine is running]

Idle speed

Approximately 0V

57

B

Sensors' ground
(Power steering pressure
sensor/Refrigerant pressure
sensor)

[Engine is running]

Warm-up condition

Idle speed

Approximately 0V

60
61
79
80

L/R
BR
GY/R
PU

Ignition signal No. 3
Ignition signal No. 1
Ignition signal No. 4
Ignition signal No. 2

[Engine is running]

Warm-up condition

Idle speed

0 - 0.1V

[Engine is running]

Warm-up condition

Engine speed is 2,000 rpm.

0 - 0.2V

TERMI-

NAL

NO.

WIRE

COLOR

ITEM

CONDITION

DATA (DC Voltage)

PBIB0521E

PBIB0522E

 

 

 

 

 

 

 

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