Nissan Almera Tino V10. Manual - part 922

 

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Nissan Almera Tino V10. Manual - part 922

 

 

Mainshaft and Gears .................................................40

DISASSEMBLY

........................................................40

INSPECTION

...........................................................41

ASSEMBLY

.............................................................43

Final Drive..................................................................48

PRE-INSPECTION

...................................................48

DISASSEMBLY

........................................................49

INSPECTION

...........................................................49

ASSEMBLY

.............................................................50

Shift Control Components .........................................51

INSPECTION

...........................................................51

ASSEMBLY....................................................................53

Clutch Housing ..........................................................53
Transaxle Case..........................................................57

RS5F50A

OVERHAUL ...................................................................63

Case Components .....................................................63
Gear Components .....................................................64
Shift Control Components .........................................65

DISASSEMBLY..............................................................66
REPAIR FOR COMPONENT PARTS ...........................69

Input Shaft and Gears ...............................................69

DISASSEMBLY

........................................................69

INSPECTION

...........................................................70

ASSEMBLY

.............................................................71

Mainshaft and Gears .................................................74

DISASSEMBLY

........................................................74

INSPECTION

...........................................................75

ASSEMBLY

.............................................................76

Final Drive..................................................................78

DISASSEMBLY

........................................................78

INSPECTION

...........................................................78

ASSEMBLY

.............................................................79

Shift Control Components .........................................80

INSPECTION

...........................................................80

Case Components .....................................................80

REMOVAL AND INSTALLATION

...............................80

ADJUSTMENT ...............................................................82

Input Shaft End Play and Differential Side
Bearing Preload 
.........................................................82

DIFFERENTIAL SIDE

...............................................82

INPUT SHAFT SIDE

.................................................83

Mainshaft Bearing Preload ........................................83

ASSEMBLY....................................................................85

RS5F70A

SERVICE DATA AND SPECIFICATIONS (SDS) .........89

General Specifications...............................................89

TRANSAXLE

...........................................................89

FINAL GEAR

...........................................................89

Gear End Play ...........................................................90
Clearance Coupling Sleeve .......................................90

1ST, 2ND, 3RD, 4TH, 5TH & REVERSE
COUPLING SLEEVE

................................................90

Clearance Between Baulk Ring and Gear ................90

3RD, 4TH, 5TH, REVERSE BAULK RING

..................90

1ST AND 2ND DOUBLE BAULK RING

......................90

Available Snap Rings ................................................91

SNAP RING

.............................................................91

Available C-rings........................................................91

4TH INPUT GEAR C-RING

.......................................91

5TH INPUT GEAR REAR C-RING

.............................91

MAINSHAFT C-RING

...............................................92

Available Adjusting Shims .........................................93

INPUT SHAFT REAR BEARING ADJUSTING
SHIM

......................................................................93

MAINSHAFT ADJUSTING SHIM

................................94

MAINSHAFT REAR BEARING ADJUSTING SHIM

......94

Available Thrust Washer............................................95

MAINSHAFT THRUST WASHER

...............................95

Available Washers .....................................................95

DIFFERENTIAL SIDE GEAR THRUST WASHER

........95

Available Shims - Differential Side Bearing
Preload and Adjusting Shim 
......................................96

BEARING PRELOAD

...............................................96

DIFFERENTIAL SIDE BEARING ADJUSTING
SHIMS

....................................................................96

RS5F50A

SERVICE DATA AND SPECIFICATIONS (SDS) .........97

General Specifications...............................................97

TRANSAXLE

...........................................................97

FINAL GEAR

...........................................................97

Gear End Play ...........................................................98
Clearance Between Baulk Ring and Gear ................98

3RD, 4TH & 5TH BAULK RING

.................................98

1ST AND 2ND DOUBLE BAULK RING

......................98

REVERSE BAULK RING

..........................................98

Available Snap Rings ................................................99

1ST & 2ND SYNCHRONIZER HUB (AT
MAINSHAFT)

...........................................................99

3RD & 4TH SYNCHRONIZER HUB (AT INPUT
SHAFT)

...................................................................99

5TH MAIN GEAR (AT MAINSHAFT)

..........................99

Available Thrust Washer............................................99

4TH INPUT GEAR (AT INPUT SHAFT)

......................99

DIFFERENTIAL SIDE GEAR THRUST WASHER

........99

Available Shims .......................................................100

BEARING PRELOAD AND END PLAY

....................100

TOTAL TURNING TORQUE (NEW BEARING)

..........100

MAINSHAFT BEARING ADJUSTING SHIM

..............100

TABLE FOR SELECTING MAINSHAFT BEARING
ADJUSTING SHIM(S)

.............................................100

INPUT SHAFT BEARING ADJUSTING SHIM

...........101

TABLE FOR SELECTING INPUT SHAFT BEARING
ADJUSTING SHIM(S)

.............................................101

CONTENTS

(Cont’d)

MT-2

DIFFERENTIAL SIDE BEARING ADJUSTING
SHIM

....................................................................101

TABLE FOR SELECTING DIFFERENTIAL SIDE
BEARING ADJUSTING SHIM(S)

.............................102

GI

MA

EM

LC

EC

FE

CL

AT

AX

SU

BR

ST

RS

BT

HA

SC

EL

IDX

CONTENTS

(Cont’d)

MT-3

Special Service Tools

NLMT0032

Tool number
Tool name

Description

KV38107700
Preload adapter

NT087

Measuring turning torque of final drive assembly
Measuring total turning torque
Measuring clearance between side gear and differ-
ential case with washer
Selecting differential side bearing adjusting shim
(Use with KV38106000.)

KV38106000
Height gauge adapter
(differential side bearing)

NT418

Selecting differential side bearing adjusting shim
(Use with KV38107700.)
a: 140 mm (5.51 in)
b: 40 mm (1.57 in)
c: 16 mm (0.63 in) dia.
d: M8 x 1.25P

KV32101000
Pin punch

NT410

Removing and installing retaining pin
Removing and installing lock pin
Removing selector shaft
Removing welch plug
a: 4 mm (0.16 in) dia.

KV31100300
Pin punch

NT410

Removing and installing retaining pin
a: 4.5 mm (0.177 in) dia.

ST30031000
Puller

NT411

Removing 3rd, 5th input gear
Removing 3rd & 4th and 5th & Rev synchronizer
hub
Removing mainshaft rear bearing
Removing 2nd gear, 5th gear bush
Removing 1st & 2nd synchronizer hub, 1st and
4th main gear
Removing and installing differential side bearing
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.

ST30021000
Puller

NT411

Removing input shaft front and rear bearing
Installing input shaft front and rear bearing
Installing 5th input gear, 3rd main gear and 4th
main gear
Installing 1st & 2nd, 3rd & 4th and 5th & Rev syn-
chronizer hub
Installing 2nd gear bush, 5th gear bush, Rev gear
bush
Installing mainshaft rear bearing
a: 110 mm (4.33 in) dia.
b: 68 mm (2.68 in) dia.

PREPARATION

RS5F70A

Special Service Tools

MT-4

Tool number
Tool name

Description

ST33290001
Puller

NT414

Removing idler gear bearing outer race
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)

ST33230000
Drift

NT084

Removing differential oil seal
Installing differential side bearing
a: 51 mm (2.01 in) dia.
b: 28.5 mm (1.122 in) dia.

ST30720000
Drift

NT115

Installing differential side bearing outer race
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.

ST22350000
Drift

NT065

Installing input shaft front and rear bearing
a: 34 mm (1.34 in) dia.
b: 28 mm (1.10 in) dia.

ST22452000
Drift

NT065

Installing 3rd and 4th main gear
Installing 5th gear bush
Installing 5th & Rev synchronizer hub
Installing Rev gear bush
Installing mainshaft rear bearing
a: 45 mm (1.77 in) dia.
b: 36 mm (1.42 in) dia.

ST37750000
Drift

NT065

Installing input shaft oil seal
Installing 5th synchronizer
Installing mainshaft rear bearing
Installing 5th main gear
Installing 3rd & 4th synchronizer hub
Installing striking rod oil seal
Installing clutch housing dust seal
a: 40 mm (1.57 in) dia.
b: 31 mm (1.22 in) dia.

Commercial Service Tools

NLMT0033

Tool name

Description

Drift

NT065

Installing welch plug
a: 12 mm (0.47 in) dia.
b: 10 mm (0.39 in) dia.

GI

MA

EM

LC

EC

FE

CL

AT

AX

SU

BR

ST

RS

BT

HA

SC

EL

IDX

PREPARATION

RS5F70A

Special Service Tools (Cont’d)

MT-5

 

 

 

 

 

 

 

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