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Mainshaft and Gears .................................................40 ........................................................40 ...........................................................41 .............................................................43 Final Drive..................................................................48 ...................................................48 ........................................................49 ...........................................................49 .............................................................50 Shift Control Components .........................................51 ...........................................................51 ASSEMBLY....................................................................53 Clutch Housing ..........................................................53 RS5F50A OVERHAUL ...................................................................63 Case Components .....................................................63 DISASSEMBLY..............................................................66 Input Shaft and Gears ...............................................69 ........................................................69 ...........................................................70 .............................................................71 Mainshaft and Gears .................................................74 ........................................................74 ...........................................................75 .............................................................76 Final Drive..................................................................78 ........................................................78 ...........................................................78 .............................................................79 Shift Control Components .........................................80 ...........................................................80 Case Components .....................................................80 ...............................80 ADJUSTMENT ...............................................................82 Input Shaft End Play and Differential Side ...............................................82 .................................................83 Mainshaft Bearing Preload ........................................83 ASSEMBLY....................................................................85 RS5F70A SERVICE DATA AND SPECIFICATIONS (SDS) .........89 General Specifications...............................................89 ...........................................................89 ...........................................................89 Gear End Play ...........................................................90 1ST, 2ND, 3RD, 4TH, 5TH & REVERSE ................................................90 Clearance Between Baulk Ring and Gear ................90 3RD, 4TH, 5TH, REVERSE BAULK RING ..................90 ......................90 Available Snap Rings ................................................91 .............................................................91 Available C-rings........................................................91 .......................................91 .............................91 ...............................................92 Available Adjusting Shims .........................................93 INPUT SHAFT REAR BEARING ADJUSTING ......................................................................93 ................................94 MAINSHAFT REAR BEARING ADJUSTING SHIM ......94 Available Thrust Washer............................................95 ...............................95 Available Washers .....................................................95 DIFFERENTIAL SIDE GEAR THRUST WASHER ........95 Available Shims - Differential Side Bearing ...............................................96 DIFFERENTIAL SIDE BEARING ADJUSTING ....................................................................96 RS5F50A SERVICE DATA AND SPECIFICATIONS (SDS) .........97 General Specifications...............................................97 ...........................................................97 ...........................................................97 Gear End Play ...........................................................98 .................................98 ......................98 ..........................................98 Available Snap Rings ................................................99 1ST & 2ND SYNCHRONIZER HUB (AT ...........................................................99 3RD & 4TH SYNCHRONIZER HUB (AT INPUT ...................................................................99 ..........................99 Available Thrust Washer............................................99 4TH INPUT GEAR (AT INPUT SHAFT) ......................99 DIFFERENTIAL SIDE GEAR THRUST WASHER ........99 Available Shims .......................................................100 ....................100 TOTAL TURNING TORQUE (NEW BEARING) ..........100 MAINSHAFT BEARING ADJUSTING SHIM ..............100 TABLE FOR SELECTING MAINSHAFT BEARING .............................................100 INPUT SHAFT BEARING ADJUSTING SHIM ...........101 TABLE FOR SELECTING INPUT SHAFT BEARING .............................................101 CONTENTS (Cont’d) MT-2 |