Nissan Pathfinder (2012 year). Manual - part 199

 

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Nissan Pathfinder (2012 year). Manual - part 199

 

 

TRANSFER ASSEMBLY

DLN-157

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

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Front Case

1. Remove the rear case assembly. Refer to 

DLN-156, "Disassembly and Assembly"

.

2. Remove the lock pin nut.
3. Remove the lock pin using suitable tool.
4. Remove the shift lever.

5. Remove the side oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case or shift cross.

6. Remove the check plug, check spring and check ball.
7. Remove the wait detection switch.

8. Remove the self-lock nut from the companion flange using suit-

able tool.

SDIA2150E

SDIA2166E

WDIA0196E

SDIA2841E

August 2012

2012 Pathfinder

DLN-158

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

9. Put a matching mark on top of the front drive shaft thread in line

with the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive

shaft thread. Do not damage the front drive shaft.

10. Remove the companion flange using suitable tool.

11. Remove the center case bolts, harness bracket and air breather.
12. Remove the filler plug and gasket.

13. Separate the center case from the front case. Then remove the

center case from the front case by prying it up using suitable

tool.

CAUTION:

Do not damage the mating surfaces.

14. Remove the shift rod components together with the 2-4 sleeve

and L-H sleeve.

15. Remove the shift cross from the front case, using shift rod (A).

SDIA2779E

WDIA0133E

SDIA2100E

SDIA2101E

AWDIA0015ZZ

August 2012

2012 Pathfinder

TRANSFER ASSEMBLY

DLN-159

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[TRANSFER: ATX14B]

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16. Remove the 2-4 sleeve and L-H sleeve from the 2-4 fork and L-

H fork respectively.

17. Drive out the retaining pin from the shift rod using suitable tool.

18. Remove the L-H fork, 2-4 fork, shift fork spring and fork guide

from the shift rod.

CAUTION:

Do not reuse retaining pin.

19. Remove the input oil seal from the front case using suitable tool.

CAUTION:

Do not damage front case or sun gear.

20. Remove the snap ring from the sun gear.

CAUTION:

• Do not reuse snap ring.

• Do not damage front case or sun gear.

SMT992C

WDIA0134E

SDIA2142E

SDIA3382E

SDIA2144E

August 2012

2012 Pathfinder

DLN-160

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

21. Remove the sun gear assembly and planetary carrier assembly

from the front case using Tool.

22. Remove the snap ring and internal gear using suitable tool.

23. Remove the front oil seal using suitable tool.

CAUTION:

Do not damage front case.

24. Remove the snap ring from the front case.

CAUTION:

Do not reuse snap ring.

25. Remove the input bearing from the front case using Tool.

Tool number

: ST35300000 ( — )

SDIA2145E

SMT004D

SDIA2170E

SDIA2171E

Tool number

: ST33200000 (J-26082)

SDIA2178E

August 2012

2012 Pathfinder

TRANSFER ASSEMBLY

DLN-161

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26. Remove the snap ring from the planetary carrier assembly using

suitable tool.

27. Remove the sun gear assembly from the planetary carrier

assembly.

28. Remove the snap ring from the sun gear assembly using suit-

able tool.

CAUTION:

Do not reuse snap ring.

29. Remove the carrier bearing from the sun gear using Tools.

30. Remove the needle bearing from the sun gear using Tool.

SDIA2792E

SDIA2147E

SDIA2148E

Tool number

(A): ST35300000 ( — )
(B): ST30031000 ( — )

SDIA2149E

Tool number

: ST33710000 ( — )

SDIA2354E

August 2012

2012 Pathfinder

DLN-162

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

31. Remove the metal bushing from the sun gear using Tools.

Center Case

1. Remove the rear case assembly. Refer to 

DLN-156, "Disassembly and Assembly"

.

2. Remove the front case assembly. Refer to 

DLN-156, "Disassembly and Assembly"

.

3. Hold the front drive shaft with one hand and tap to remove the

front drive shaft with the drive chain.

CAUTION:

Do not tap drive chain.

4. Remove the front drive shaft front bearing using Tools.

5. Remove the front drive shaft rear bearing using suitable tools.

Tool number

(A): ST33710000 ( — )
(B): ST35325000 ( — )
(C): ST33290001 (J-34286)

SDIA2168E

SMT900C

Tool number

(A): ST33052000 ( — )
(B): ST30031000 ( — )

SDIA2106E

Tool number

(A): ST33052000 ( — )
(B): ST30031000 ( — )

SDIA2107E

August 2012

2012 Pathfinder

TRANSFER ASSEMBLY

DLN-163

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[TRANSFER: ATX14B]

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6. Remove the neutral-4LO and ATP switches.

7. Remove the bolts and main oil pump cover.

8. Remove the outer gear, inner gear and main oil pump housing

from the center case.

9. Remove the seal ring from the main oil pump cover.

CAUTION:

Do not reuse seal ring.

10. Remove the stem bleeder from the bleed hole.

SDIA2096E

SDIA2130E

SDIA2131E

SDIA2783E

SDIA2780E

August 2012

2012 Pathfinder

DLN-164

< UNIT DISASSEMBLY AND ASSEMBLY >

[TRANSFER: ATX14B]

TRANSFER ASSEMBLY

11. Remove the snap ring and washer holder from the mainshaft.

CAUTION:

Do not reuse snap ring.

12. Remove the C-rings from the mainshaft using suitable tool.

13. Set the center case on the press stand. Remove the mainshaft

from the center case.

14. Remove the snap ring from the mainshaft using suitable tool.

15. Remove the thrust needle bearing from the press flange.

SDIA2104E

SDIA2105E

SDIA2108E

SDIA2110E

SDIA2109E

August 2012

2012 Pathfinder

 

 

 

 

 

 

 

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