Nissan Pathfinder (2011 year). Manual - part 203

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TRANSFER ASSEMBLY

31. Remove the metal bushing from the sun gear using Tools.

Center Case

1. Remove the rear case assembly. Refer to 

DLN-156, "Disassembly and Assembly"

.

2. Remove the front case assembly. Refer to 

DLN-156, "Disassembly and Assembly"

.

3. Hold the front drive shaft with one hand and tap to remove the

front drive shaft with the drive chain.

CAUTION:

Do not tap drive chain.

4. Remove the front drive shaft front bearing using Tools.

5. Remove the front drive shaft rear bearing using suitable tools.

Tool number

A: ST33710000 ( — )
B: ST35325000 ( — )
C: ST33290001 (J-34286)

SDIA2168E

SMT900C

Tool number

A: ST33052000 ( — )
B: ST30031000 ( — )

SDIA2106E

Tool number

A: ST33052000 ( — )
B: ST30031000 ( — )

SDIA2107E

2011 Pathfinder

TRANSFER ASSEMBLY

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6. Remove the neutral-4LO and ATP switches.

7. Remove the bolts and main oil pump cover.

8. Remove the outer gear, inner gear and main oil pump housing

from the center case.

9. Remove the seal ring from the main oil pump cover.

10. Remove the stem bleeder from the bleed hole.

SDIA2096E

SDIA2130E

SDIA2131E

SDIA2783E

SDIA2780E

2011 Pathfinder

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TRANSFER ASSEMBLY

11. Remove the snap ring and washer holder from the mainshaft.

12. Remove the C-rings from the mainshaft using suitable tool.

13. Set the center case on the press stand. Remove the mainshaft

from the center case.

14. Remove the snap ring from the mainshaft using suitable tool.

15. Remove the thrust needle bearing from the press flange.

SDIA2104E

SDIA2105E

SDIA2108E

SDIA2110E

SDIA2109E

2011 Pathfinder

TRANSFER ASSEMBLY

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16. Press the press flange until the snap ring is out of place using

Tools.

17. Remove the snap ring from the mainshaft using suitable tool.

18. Remove the press flange from the mainshaft.

19. Remove the return spring assembly from the clutch hub.

20. Remove each plate from the clutch drum.

Tool number

A: ST22452000 (J-34335)
B: ST30911000 ( — )
C: KV31103300 ( — )

SDIA2111E

SDIA2112E

SMT910C

SMT911C

SMT912C

2011 Pathfinder

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TRANSFER ASSEMBLY

21. Remove the snap ring from the mainshaft.

22. Remove the mainshaft from the clutch drum and clutch hub

using suitable tool.

23. Remove the needle bearing and spacer from the mainshaft.

24. Remove the snap ring from the clutch hub using suitable tool.

25. Remove the oil pressure check plug from the oil pressure check

port.

26. Apply air gradually from the oil pressure check port, and remove

the clutch piston assembly from the center case.

SDIA2113E

SMT914C

WDIA0101E

WDIA0227E

SDIA2116E

2011 Pathfinder

TRANSFER ASSEMBLY

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27. Remove the thrust needle bearing race from the clutch piston by

hooking a edge into 3 notches of the thrust needle bearing race

using suitable tool.

CAUTION:

Do not damage clutch piston or thrust needle bearing race.

28. Remove the two D-rings from the clutch piston.

29. Remove the mainshaft rear bearing from the center case using

Tool.

30. Remove the two bolts and oil strainer.

31. Remove the two O-rings from the oil strainer.

SDIA2118E

SDIA2781E

Tool number

: KV38100300 (J-25523)

SDIA2129E

SDIA2119E

SDIA2782E

2011 Pathfinder

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TRANSFER ASSEMBLY

32. Remove the snap ring. Then push the connector assembly into

the center case to remove the control valve assembly.

33. Remove the control valve assembly bolts.
34. Remove the control valve assembly.

CAUTION:

• Do not reuse any part that has been dropped or damaged.

• Make sure valve is assembled in the proper direction.

• Do not use a magnet because residual magnetism stays

during disassembly.

35. Remove the lip seals from the center case.

CAUTION:

There are two kinds of lip seals (lip seal of large inner diam-

eter: 5 pieces, lip seal of small inner diameter: 2 pieces).

Confirm the position before disassembly.

36. Remove the transfer motor bolts and motor from the center

case. Then remove the O-ring from the transfer motor.

37. Remove the sub oil pump cover bolts.

SDIA2122E

SDIA2121E

SDIA2123E

SDIA2133E

SDIA2134E

2011 Pathfinder

TRANSFER ASSEMBLY

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38. Thread two bolts (M4 x 0.8) into the holes of sub oil pump cover

as shown, and pull out to remove the sub oil pump assembly.

39. Remove the outer gear and inner gear from the sub oil pump

housing.

40. Remove the oil filter bolts and oil filter.

CAUTION:

• Do not damage center case and oil filter.

• Loosen bolts and detach oil filter evenly.

41. Remove the O-rings (1) from the oil filter (2).

42. Remove the oil filter stud from the oil filter.
43. Remove the O-ring from the oil filter stud.

SMT934C

SDIA2135E

SDIA2136E

WDIA0285E

SDIA3180E

2011 Pathfinder