Content .. 221 222 223 224 ..

Nissan Pathfinder (2009 year). Manual - part 223

DLN-266

< PREPARATION >

[TRANSFER: TX15B]

PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000003937387

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number
(Kent-Moore No.)
Tool name

Description

KV40104000
(

—

)

Flange wrench

• Removing self-lock nut
• Installing self-lock nut
a: 85 mm (3.35 in)
b: 65 mm (2.56 in)

ST33290001
(J-34286)
Puller

• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing

KV38100500
(

—

)

Drift

• Installing front oil seal
• Installing rear oil seal
• Installing rear bearing
• Installing front bearing
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.

KV38100300
(J-44195)
Companion flange wrench

• Removing and installing companion flange

KV40105310
(

—

)

Drift

• Installing dust cover
a: 89 mm (3.50 in) dia.
b: 80.7 mm (3.17 in) dia.

KV38100200
(

—

)

Drift

• Removing sun gear assembly and planetary

carrier assembly

• Removing input bearing
• Installing sun gear assembly and planetary

carrier assembly

a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

NT659

ZZA0601D

ZZA0811D

NT771

ZZA1003D

ZZA1143D

2009 Pathfinder

PREPARATION

DLN-267

< PREPARATION >

[TRANSFER: TX15B]

DLN

ST30720000
(J-25405)
Drift

• Installing input bearing
• Installing input oil seal
• Installing carrier bearing
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.

KV32102700
(

—

)

Drift

• Installing mainshaft rear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.

KV40104830
(

—

)

Drift

• Installing input oil seal
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.50 in) dia.

ST35300000
(

—

)

Drift

• Removing carrier bearing
• Installing metal bushing
• Removing front bearing
a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.

ST30021000
(J-22912-01)
Puller

• Removing carrier bearing
• Removing front bearing
• Removing rear bearing

ST33710000
(

—

)

Drift

• Removing needle bearing
• Removing metal bushing
• Removing rear bearing
a: 89 mm (3.5 in)
b: 30 mm (1.18 in) dia.
c: 24 mm (0.94 in) dia.

ST35325000
(

—

)

Drift bar

• Removing metal bushing
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12

1.5P

Tool number
(Kent-Moore No.)
Tool name

Description

ZZA0811D

ZZA0534D

ZZA1003D

NT073

ZZA0537D

ZZA1057D

NT663

2009 Pathfinder

DLN-268

< PREPARATION >

[TRANSFER: TX15B]

PREPARATION

Commercial Service Tool

INFOID:0000000003937388

ST33220000
(

—

)

Drift

• Installing needle bearing
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

ST27863000
(

—

)

Drift

• Installing carrier bearing
a: 75 mm (2.95 in) dia.
b: 62 mm (2.44 in) dia.

ST30901000
(J-26010-01)
Drift

• Installing rear bearing
• Installing front bearing
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.38 in) dia.

Tool number
(Kent-Moore No.)
Tool name

Description

ZZA1046D

ZZA1003D

ZZA0978D

Tool name

Description

Puller

• Removing companion flange
• Removing mainshaft rear bearing

Puller

• Removing mainshaft rear bearing

NT077

ZZB0823D

2009 Pathfinder

PREPARATION

DLN-269

< PREPARATION >

[TRANSFER: TX15B]

DLN

Pin punch

• Removing retaining pin
a: 6 mm (0.24 in) dia.

Power tool

• Loosening bolts and nuts

Tool name

Description

NT410

PBIC0190E

2009 Pathfinder

DLN-270

< ON-VEHICLE MAINTENANCE >

[TRANSFER: TX15B]

TRANSFER FLUID

ON-VEHICLE MAINTENANCE

TRANSFER FLUID

Replacement

INFOID:0000000003937389

CAUTION:

If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to

MA-7, "Intro-

duction of Periodic Maintenance"

DRAINING

Stop engine.

Remove the drain plug and gasket and drain the fluid.

Install the drain plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to

DLN-281, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

FILLING

Remove the filler plug and gasket.

Fill the transfer with new fluid until the fluid level reaches the
specified limit near the filler plug hole.

CAUTION:

Carefully fill fluid. (Fill up for approx. 3 minutes.)

Leave the vehicle for 3 minutes, and check fluid level again.

Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to

DLN-281, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

Inspection

INFOID:0000000003937390

CAUTION:

If using the vehicle for towing, the transfer fluid must be replaced as specified. Refer to

MA-7, "Intro-

duction of Periodic Maintenance"

FLUID LEAKAGE AND FLUID LEVEL

Make sure that fluid is not leaking from the transfer assembly or around it.

Check fluid level from the filler plug hole as shown.

CAUTION:

Do not start engine while checking fluid level.

Install the filler plug with a new gasket to the transfer. Tighten to
the specified torque. Refer to

DLN-281, "Disassembly and

Assembly"

CAUTION:

Do not reuse gasket.

SDIA3286E

Fluid grade and capacity

: Refer to

MA-12, "Fluids and

Lubricants"

SDIA3287E

2009 Pathfinder

TRANSFER CONTROL UNIT

DLN-271

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

DLN

ON-VEHICLE REPAIR

TRANSFER CONTROL UNIT

Removal and Installation

INFOID:0000000003937391

REMOVAL

Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.

CAUTION:

When removing transfer control unit, transfer state must be at 2WD.

Turn the ignition switch OFF and disconnect negative battery terminal.

Remove the lower instrument panel LH. Refer to

IP-11, "Removal and Installation"

Disconnect the two transfer control unit connectors.

Remove the transfer control unit bolts.

Remove the transfer control unit.

INSTALLATION

Installation is in the reverse order of removal.
• When installing the transfer control unit, tighten bolts to the specified torque.

• After the installation, check 4WD shift indicator pattern. If NG, adjust position between transfer assembly and

transfer control unit. Refer to

DLN-262, "Precaution for Transfer Assembly and Transfer Control Unit

Replacement"

LDIA0168E

Transfer control unit bolts

: 3.4 N·m (0.35 kg-m, 30 in-lb)

2009 Pathfinder

DLN-272

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

FRONT OIL SEAL

FRONT OIL SEAL

Removal and Installation

INFOID:0000000003937392

REMOVAL

Partially drain the transfer fluid. Refer to

DLN-270, "Replacement"

Remove the front propeller shaft. Refer to

DLN-309, "Removal and Installation"

Remove the companion flange self-lock nut using Tool.

Put a matching mark on top of the front drive shaft in line with
the mark on the companion flange.

CAUTION:

Use paint to make the matching mark on the front drive
shaft. Do not damage the front drive shaft.

Remove the companion flange using suitable tool.

Remove the front oil seal from the front case using Tool.

CAUTION:

Do not damage front case.

INSTALLATION

Tool number

: KV40104000 (

—

)

LDIA0142E

SDIA2779E

WDIA0193E

Tool number

: ST33290001 (J-34286)

LDIA0144E

2009 Pathfinder

FRONT OIL SEAL

DLN-273

< ON-VEHICLE REPAIR >

[TRANSFER: TX15B]

DLN

Install the new front oil seal until it is flush with the end face of
the front case using Tool.

CAUTION:

• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.

Align the matching mark of the front drive shaft with the match-
ing mark of the companion flange, then install the companion
flange.

Install the new self-lock nut and tighten to the specified torque
using Tool. Refer to

DLN-281, "Disassembly and Assembly"

CAUTION:

Do not reuse self-lock nut.

Install the front propeller shaft. Refer to

DLN-309, "Removal and

Installation"

Refill the transfer with fluid and check for fluid leakage and fluid
level. Refer to

DLN-270, "Inspection"

Tool number

: KV38100500 (

—

)

LDIA0145E

SDIA2214E

Tool number

: KV40104000 (

—

)

LDIA0147E

2009 Pathfinder

Content .. 221 222 223 224 ..