Nissan X-Trail 32. Manual - part 258

 

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Nissan X-Trail 32. Manual - part 258

 

 

REPLACEMENT OPERATIONS

BRM-193

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

• Front pillar butt joint can be determined anywhere within shaded

area as shown in the figure. The best location for the butt joint is at
position A due to the construction of the vehicle.

• Determine cutting position and record distance from the locating

indent. Use this distance when cutting the service part. Cut outer
front pillar over 60 mm (2.36 in) above the inner front pillar cut
position.

• Prepare a cutting jig to make outer pillar easier to cut. Also, this will

permit the service part to be accurately cut at the joint position.

• An example of cutting operation using a cutting jig is as per the fol-

lowing.

1.

Mark cutting lines.
A: Cut position of outer pillar
B: Cut position of inner pillar

2.

Align cutting line with notch on jig. Clamp jig to pillar.

3.

Cut outer pillar along groove of jig (at position A).

4.

Remove jig and cut remaining portions.

5.

Cut inner pillar at position B in same manner.

Welding of Ultra High Strength Steel

INFOID:0000000010843609

SPOT WELDING

Spot welding is limited to ultra high strength steel (tensile strength: 980 MPa) according to the welding condi-
tions listed below.

CAUTION:

• If the below welding conditions cannot be met, then perform plug welding.
• Never spot weld ultra high strength steel of tensile strength more than 980 MPa. For this type of ultra

high strength steel, perform plug welding.

PIIA0150E

JSKIA0104GB

JSKIA0105GB

PIIA0153E

BRM-194

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

• The below welding condition is applicable only to this vehicle. Never apply this same welding condi-

tion to other vehicles.

Welding condition

PLUG WELDING

To weld ultra high strength steel of tensile strength 980 MPa or more, perform plug welding observing the
welding hole diameter described in the manual.

CAUTION:

• To perform plug welding, use fuel mixture (Ar 80% + CO2 20%) for shielding gas of welder. 
• Never use carbon dioxide gas (CO2 100%) as shielding gas of welder. Using CO2 100% gas results in

inadequate weld strength.

• When welding hole diameter cannot be met, make multiple holes (smaller diameter) so that the sum

of the hole areas equals the area of the original weld hole.

EXAMPLE

Welder tip diameter

6 mm

Welding pressure (Gun force)

3500 N

Welding current

8200 A

Weld time

0.22 sec (11 cyc: 50 Hz area, 
13 cyc: 60 Hz area)

Panel configuration

Combination of a plate of ten-
sile strength 980 MPa and that 
of tensile strength less than 
980 MPa. (Up to 3 plates)

Body sealing

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: N·m (kg-m, ft-lb)

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

Welding of 

Ultra High Strength Steel

.

JSKIA3503GB

REPLACEMENT OPERATIONS

BRM-195

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Radiator Core Support

INFOID:0000000010843610

Hoodledge

INFOID:0000000010843611

Work after radiator core support is removed.

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement part

z

Upper radiator core support assem-
bly

z

Side radiator core support

JSKIA3843ZZ

BRM-196

< REMOVAL AND INSTALLATION >

[FOR RUSSIA]

REPLACEMENT OPERATIONS

: Vehicle front

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

Replacement part

z

Front strut housing assembly

z

Hoodledge reinforcement

z

Hoodledge connector assembly

JSKIA4598ZZ

 

 

 

 

 

 

 

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