Qashqai J11. Transaxle & Transmission - part 3

 

  Index      Nissan     Qashqai J11. Transaxle & Transmission. Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

  

 

Content      ..     1      2      3      4      ..

 

 

Qashqai J11. Transaxle & Transmission - part 3

 

 

TM-34

< REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

AIR BREATHER HOSE

AIR BREATHER HOSE

Exploded View

INFOID:0000000010288453

Removal and Installation

INFOID:0000000010288454

REMOVAL

Refer to the figure for removal procedure.

CAUTION:

When removing air breather hose, be sure to hold two way connector securely.

INSTALLATION

Refer to the figure for installation procedure.
• When installing air breather hose on two way connector, aim paint mark face toward the vehicle front.
• When installing air breather hose on two way connector, push it until it hits transaxle case.
• When installing air breather hose to air cleaner case, make sure that clip are fully inserted.

CAUTION:

Make sure air breather hose is not collapsed or blocked due to folding or bending when installed.

1.

Air breather hose

2.

Transaxle assembly

3.

Two way connector

4.

Air cleaner case (MR20DE)

5.

Air cleaner case (K9K)

: Vehicle front

JPDIC0052ZZ

TRANSAXLE ASSEMBLY

TM-35

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

UNIT REMOVAL AND INSTALLATION

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010288455

K9K, HRA2DDT and MR20DDT

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder). Return CSC insert to orig-
inal position to remove transaxle assembly. Dust on clutch disc sliding parts may damage seal of CSC and may cause clutch
fluid leakage.

Removal and Installation

INFOID:0000000010288456

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylinder).
Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc sliding parts
may damage seal of CSC and may cause clutch fluid leakage.

REMOVAL

1.

Disconnect the battery cable from the negative terminal.

2.

Remove air breather hose. Refer to 

TM-34, "Removal and Installation"

.

3.

Remove air cleaner case and air duct (inlet). Refer to 

EM-23, "Removal and Installation"

 (HRA2DDT) or

EM-279, "Removal and Installation"

 (K9K).

4.

Remove battery. Refer to 

PG-155, "Removal and Installation"

.

5.

Disconnect connectors (A) and then remove bracket (1).

6.

Drain clutch fluid and then remove clutch tube from CSC (Con-
centric Slave Cylinder). Refer to 

CL-17, "Removal and Installa-

tion"

.

CAUTION:

Never depress clutch pedal during removal procedure.

7.

Disconnect position switch harness connector.

8.

Remove crankshaft position sensor (POS). (For K9K) Refer to

EM-331, "Exploded View"

.

CAUTION:

• Handle carefully to avoid dropping and shocks.
• Never disassemble.

JPDIC0148ZZ

1.

Transaxle assembly

: For the bolt mounting positions, refer to “INSTALLATION”.

JPDIA0240ZZ

TM-36

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

• Never allow metal powder to adhere to magnetic part at sensor tip.
• Never place sensors in a location where they are exposed to magnetism.

9.

Disconnect ground cable.

10. Remove wire harnesses from transaxle assembly.

11. Disconnect select cable and shift cable from transaxle assembly. Refer to 

TM-28, "Removal and Installa-

tion"

.

12. Remove starter motor. Refer to 

STR-24, "HRA2DDT : Removal and Installation"

 (HRA2DDT) or 

STR-30,

"K9K : Removal and Installation"

 (K9K) or 

STR-26, "MR20DD : Removal and Installation"

 (MR20DD).

13. Remove engine under cover.
14. Cap or plug transmission assembly opening(s) to prevent fluid from spilling.

15. Remove exhaust front tube. Refer to 

EX-6, "Removal and Installation"

 (HRA2DDT) or 

EX-15, "Removal

and Installation"

 (K9K) or 

EX-11, "Removal and Installation"

 (MR20DD).

16. Remove front drive shafts. Refer to 

FAX-22, "Removal and Installation (LH)"

 (LHD) or 

FAX-26, "Removal

and Installation (RH)"

 (RHD).

NOTE:
Insert a suitable plug into differential side oil seal after removing front drive shaft.

17. Remove transaxle mounting lower brackets and transaxle torque rod. (For K9K) Refer to 

EM-318,

"Removal and Installation"

.

18. Remove suspension member and suspension member stay. Refer to 

FSU-21, "Removal and Installation"

.

19. Set a suitable jack to transaxle assembly and then set a suitable jack to engine assembly.

CAUTION:

When setting a suitable jack, be careful so that it does not contact with the switch.

20. Remove transaxle assembly mounting bolts.

21. Remove engine mounting through bolt-securing nut. Refer to 

EM-52, "Removal and Installation"

(HRA2DDT) or 

EM-318, "Removal and Installation"

 (K9K) or 

EM-173, "Removal and Installation"

(MR20DD).

22. Remove transaxle assembly from the vehicle.

CAUTION:

• Secure transaxle assembly to a suitable jack while removing it.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.

23. Remove CSC (Concentric Slave Cylinder). Refer to 

CL-17, "Removal and Installation"

.

CAUTION:

If transaxle assembly is removed from the vehicle, always replace CSC (Concentric Slave Cylin-
der). Return CSC insert to original position to remove transaxle assembly. Dust on clutch disc
sliding parts may damage seal of CSC and may cause clutch fluid leakage.

INSTALLATION

Note the following, and install in the reverse order of removal.
• Tighten transaxle assembly mounting bolts to the specified torque. The figure is the view from the engine.
- K9K and HRA2DDT

: Transaxle to engine

: Engine to transaxle

Bolt symbol

A

B

C

Quantity

2

2

4

Bolt length

“

” mm (in)

50 (1.97)

80 (3.15)

65 (2.56)

Tightening torque
 N·m (kg-m, ft-lb)

48 (4.9, 35)

JPDIC0054ZZ

TRANSAXLE ASSEMBLY

TM-37

< UNIT REMOVAL AND INSTALLATION >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

- MR20DD

CAUTION:

• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, never bring input shaft into contact with clutch cover.
• Refer to 

CL-17, "Removal and Installation"

 for CSC (Concentric Slave Cylinder) installation procedure.

• Refer to 

TM-28, "Removal and Installation"

 for select cable and shift cable installation procedure.

• Bleed the air from the clutch hydraulic system. Refer to 

CL-8, "Air Bleeding Procedure"

.

• After installation, check for oil leakage and oil level. Refer to 

TM-24, "Inspection"

.

Bolt symbol

Quantity

3

6

Bolt length

“

”  mm  (in)

60 (2.36)

50 (1.97)

Insertion direction

Transaxle to engine

Engine to transaxle

JPDIC0837ZZ

TM-38

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

UNIT DISASSEMBLY AND ASSEMBLY

TRANSAXLE ASSEMBLY

Exploded View

INFOID:0000000010288457

CASE AND HOUSING

1.

Filler plug

2.

Gasket

3.

Transaxle case

4.

Bushing

5.

Shift finger

6.

Snap ring

7.

Oil gutter

8.

Oil channel

9.

Position switch

10. Shifter lever oil seal

11. Shifter lever

12. Retaining pin

13. Bracket

14. Differential side oil seal

15. Selector lever oil seal

16. Selector lever

17. Magnet

18. Drain plug

19. Input shaft oil seal

20. Clutch housing

21. Two way connector

22. Plug (if equipped)

23. Pinion shaft (if equipped)

24. Pinion gear (if equipped)

JPDIC0071GB

TRANSAXLE ASSEMBLY

TM-39

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

SHAFT AND GEAR

: Apply Genuine Liquid Gasket, Three Bond 1215 or an equivalent.

Refer to 

GI-4, "Components"

  for symbols not described on the above.

1.

Input shaft front bearing

2.

Input shaft

3.

3rd input gear

4.

Washer

5.

Snap ring

6.

3rd baulk ring

7.

3rd-4th coupling sleeve

8.

3rd-4th synchronizer hub

9.

Insert key

10. 4th baulk ring

11. 4th input gear

12. 5th input gear

13. 5th baulk ring

14. 5th-6th coupling sleeve

15. 5th-6th synchronizer hub

16. 6th baulk ring

17. Needle bearing 

18. 6th input gear

19. Input shaft rear bearing

: Apply gear oil.

: Replace the parts as a set.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

JPDIC0407GB

TM-40

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

1.

Mainshaft front bearing outer 
race

2.

Mainshaft front bearing inner race

3.

Mainshaft

4.

1st main gear

5.

1st inner baulk ring

6.

1st synchronizer cone

7.

1st outer baulk ring

8.

1st-2nd coupling sleeve

9.

Insert key

10.

1st-2nd synchronizer hub

11. 2nd outer baulk ring

12. 2nd synchronizer cone

13.

2nd inner baulk ring

14. 2nd main gear

15. Bushing

16.

3rd main gear

17. Intermediate adjusting shim

18. 4th main gear

19.

5th main gear

20. 6th main gear

21. Mainshaft rear bearing inner race

22.

Mainshaft rear bearing outer race 23. Snap ring

24. Bearing preloading shim

: Apply gear oil.

: Replace the parts as a set.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

SFIA3293E

TRANSAXLE ASSEMBLY

TM-41

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

SHIFT FORK AND FORK ROD

1.

Reverse output gear

2.

Snap ring

3.

Reverse baulk ring

4.

Return spring

5.

Needle bearing

6.

Reverse idler shaft

7.

Seal washer

8.

Washer

9.

Reverse input gear

10.

Lock washer

11. Spring washer

Refer to 

GI-4, "Components"

 for the symbols in the figure.

SFIA3294E

TM-42

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

FINAL DRIVE

1.

Reverse fork rod

2.

Selector 

3.

Retaining pin

4.

5th-6th shift fork

5.

3rd-4th shift fork

6.

3rd-4th and 5th-6th fork rod

7.

1st-2nd fork rod

: Replace the parts as a set.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

SFIA3295E

TRANSAXLE ASSEMBLY

TM-43

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

Disassembly

INFOID:0000000010288458

1.

Remove drain plug and gasket from clutch housing using the socket [Commercial service tool] and then
drain gear oil.

2.

Remove filler plug and gasket from transaxle case. 

3.

Remove retaining pin from shifter lever (1) using a pin punch.
And then remove shifter lever.

4.

Remove bracket (2) and position switch (3) from transaxle case.

1.

Side gear

2.

Pinion mate gear

3.

Thrust washer

4.

Pinion mate shaft

5.

shim

6.

Differential side bearing outer race 
(transaxle case side)

7.

Differential side bearing inner race 
(transaxle case side)

8.

Final gear

9.

Differential case

10. Speedometer drive gear

11.

Lock ring

12. Differential side bearing inner race 

(clutch housing side)

13. Differential side bearing outer race 

(clutch housing side)

: Replace the parts as a set.

Refer to 

GI-4, "Components"

 for symbols not described on the above.

SFIA3296E

PCIB1693E

TM-44

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

5.

Remove mounting bolts.

6.

Remove reverse idler shaft mounting bolt and seal washer.

7.

Remove transaxle case (1) upward while rotating selector lever
(2). 

8.

Remove spring (1) of selector from return bushing (2).

9.

Move 1st-2nd fork rod (1), 3rd-4th and 5th-6th fork rod (2), and
reverse fork rod (3) to neutral position.

10. Remove selector (4) from clutch housing.

PCIB1694E

PCIB1695E

JPDIC0105ZZ

PCIB1697E

PCIB1698E

TRANSAXLE ASSEMBLY

TM-45

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

11. Remove retaining pin from 5th-6th shift fork using a pin punch.

12. Remove 3rd-4th and 5th-6th fork rod (1) assembly according to

the following.

a.

Lift the fork rod up. 

b.

Remove 3rd-4th and 5th-6th fork rod (1) assembly from clutch
housing.

c.

Remove 3rd-4th shift fork and 5th-6th shift fork from 3rd-4th and
5th-6th fork rod.

13. Remove reverse gear assembly (1) according to the following.

a.

Lift up the input shaft assembly (2) and mainshaft assembly (3). 

b.

Remove reverse gear assembly (1) and reverse fork rod (4)
from clutch housing.

14. Remove spring washer located under the reverse idler shaft.

15. Remove input shaft assembly (1), mainshaft assembly (2), and

1st-2nd fork rod (3) from clutch housing.

16. Remove final drive assembly (1) from clutch housing.
17. Remove magnet from clutch housing.

PCIB1699E

PCIB1700E

PCIB1701E

PCIB1702E

PCIB1703E

TM-46

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

18. Remove differential side oil seals (1) from clutch housing and

transaxle case using a flat-bladed screwdriver.

CAUTION:

Never damage clutch housing and transaxle case.

19. Remove differential side bearing outer race (1) from clutch hous-

ing using a brass bar.

CAUTION:

Never damage clutch housing.

20. Remove differential side bearing outer race (1) and shim (2)

from transaxle case using a brass bar as shown.

CAUTION:

Never damage transaxle case.

21. Remove retaining pin from selector lever (1) using a pin punch.

22. Remove selector lever.

23. Remove shift finger (1) from transaxle case.

PCIB1704E

PCIB1716E

PCIB1705E

JPDIC0106ZZ

PCIB1712E

TRANSAXLE ASSEMBLY

TM-47

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

24. Remove selector lever oil seal and bushings from transaxle

case using a suitable remover.

25. Remove oil gutter (1) from transaxle case.

26. Remove shifter lever oil seal (1) from transaxle case.

27. Remove bushings (1) from transaxle case using a suitable

remover.

28. Remove mainshaft rear bearing outer race from transaxle case

using a suitable remover and then remove bearing preloading
shim.

CAUTION:

Never damage transaxle case.

PCIB1713E

PCIB1707E

PCIB1709E

PCIB1710E

PCIB1706E

TM-48

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

TRANSAXLE ASSEMBLY

29. Remove snap ring (1) and oil channel (2) from transaxle case.

30. Remove input shaft oil seal (1) from clutch housing using a flat-

bladed screwdriver.

31. Remove mainshaft front bearing outer race (1) and oil channel

(2) from clutch housing using the puller (A) [SST: KV381054S0]
and the spacer (B) [Commercial service tool].

32. Remove bushings (1) from clutch housing using a suitable

remover.

33. Remove two way connector (1) from clutch housing.
34. Remove plug. (If equipped)

PCIB1708E

PCIB1714E

JPDIC0107ZZ

PCIB1717E

PCIB1720E

TRANSAXLE ASSEMBLY

TM-49

< UNIT DISASSEMBLY AND ASSEMBLY >

[6MT: RS6F94R]

C

E

F

G

H

I

J

K

L

M

A

B

TM

N

O

P

35. Remove pinion gear (1) and pinion shaft (2) from clutch housing.

(If equipped)

Assembly

INFOID:0000000010288459

1.

Install pinion gear (1) and pinion shaft (2) into clutch housing. (If
equipped)

2.

Install plug. (If equipped)

3.

Install two way connector (1) into clutch housing.

4.

Install bushings (1) until they are flush with end face of clutch
housing using the drift (A) [Commercial service tool].

PCIB1719E

PCIB1719E

PCIB1720E

JPDIC0108ZZ

 

 

 

 

 

 

 

Content      ..     1      2      3      4      ..