Qashqai J11. Body repair - part 23

 

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Qashqai J11. Body repair - part 23

 

 

REPLACEMENT OPERATIONS

BRM-353

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View C: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4010GB

BRM-354

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

REPLACEMENT OPERATIONS

View H and J: Before installing lower front pillar hinge brace, outer front side body, and front fender bracket
View N: Before installing outer front side body and front fender bracket

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

9 mm (0.35 in) hole for the plug welding hole (ultra high strength steel).

: Weld the parts onto the back of the component part.

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4011GB

REPLACEMENT OPERATIONS

BRM-355

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Center Pillar

INFOID:0000000010313730

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4012GB

BRM-356

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

REPLACEMENT OPERATIONS

Replacement part

z

Outer front side body

z

Center pillar hinge brace assembly

z

Inner center pillar assembly

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

7 mm (0.28 in) hole for the plug welding hole (ultra high strength steel).

: Drill 

φ

8 mm (0.31 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4013GB

REPLACEMENT OPERATIONS

BRM-357

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

View C and D: Before installing outer front side body

Outer Sill (Partial Replacement)

INFOID:0000000010313731

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4014GB

BRM-358

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

REPLACEMENT OPERATIONS

Outer Sill

INFOID:0000000010313732

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

Replacement part

z

Outer sill assembly

JSKIA4015GB

REPLACEMENT OPERATIONS

BRM-359

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Body sealing

Unit: mm (in)

: Vehicle front

: Drill 

φ

6 mm (0.24 in) hole for the plug welding hole (ultra high strength steel).

: For spot welding of steel plate of tensile strength 980 MPa, observe the indicated welding conditions. Refer to 

BRM-48, "Weld-

ing of Ultra High Strength Steel"

JSKIA4016GB

BRM-360

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

REPLACEMENT OPERATIONS

Rear Fender

INFOID:0000000010313735

Body sealing

Urethane foam

Unit: mm (in)

: Vehicle front

Replacement part

z

Rear fender assembly

z

Rear fender extension complete

z

Striker retainer assembly

JSKIA4020GB

REPLACEMENT OPERATIONS

BRM-361

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Body sealing

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

JSKIA4021GB

BRM-362

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

REPLACEMENT OPERATIONS

View J: Before installing rear fender assembly
View G: Right side rear fender

Adhesive

Unit: mm (in)

: Vehicle front

JSKIA4022GB

REPLACEMENT OPERATIONS

BRM-363

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Rear Panel

INFOID:0000000010313741

Rear Floor Rear

INFOID:0000000010313742

Work after rear panel is removed.

Unit: mm (in)

: Vehicle front

: Welding method and the number of welding points apply to both side of the vehicle.

Replacement part

z

Upper rear panel assembly

JSKIA4029GB

BRM-364

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

REPLACEMENT OPERATIONS

Rear Side Member Extension

INFOID:0000000010313743

Work after rear panel is removed.

Left side

Right side

: Vehicle front

: Welding method and the number of welding points apply to both side of the vehicle.

Replacement part

z

Rear floor rear

z

Spare wheel clamp bracket assem-
bly

JSKIA4030ZZ

REPLACEMENT OPERATIONS

BRM-365

< REMOVAL AND INSTALLATION >

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

: Vehicle front

Replacement part

z

Rear side member extension assem-
bly

JSKIA4031ZZ

BRM-366

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

BODY ALIGNMENT

SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

Body Center Marks

INFOID:0000000010499741

A mark is placed on each part of the body to indicate the vehicle center. When repairing the vehicle frame
(members, pillars, etc.) damaged by an accident which it enables more accurate and effective repair by using
these marks together with body alignment specifications.

Unit: mm (in)

: Vehicle front

Points

Portion

Marks

A

Front roof

Embossment

B

Cowl top

indent

C

Cowl top

Hole 

φ

8 (0.31)

JSKIA3903ZZ

BODY ALIGNMENT

BRM-367

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Description

INFOID:0000000010499743

• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself

to make sure there is no free play.

• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side

is symmetrically the same value.

• The coordinates of the measurement points are the distances measured from the standard line of 

X

Y

and 

Z

.

Z

: Imaginary base line [200 mm (7.87 in) below datum line (

0Z

 at design plan)]

Engine Compartment (R9M Engine Models)

INFOID:0000000010499744

MEASUREMENT

Dimensions marked with 

*

 indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

D

Trans control reinforcement

Hole 12

×

14 (0.47

×

0.55)

E

Rear roof

Embossment

Points

Portion

Marks

Vehicle center

Front axle center

Imaginary base line

JSKIA0073GB

BRM-368

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[EXCEPT FOR EUROPE AND RUSSIA (LHD)]

BODY ALIGNMENT

«The others»

Unit: mm (in)

MEASUREMENT POINTS

Unit: mm (in)

JSKIA3905GB

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

 – 

766 (30.16)*

 – 

391 (15.39)*

 – 

972 (38.27)

 – 

594 (23.39)

 – 

1307 (51.46)*

 – 

1440 (56.69)

 – 

618 (24.33)

 – 

514 (20.24)*

 – 

294 (11.57)

 – 

672 (26.46)

 – 

1188 (46.77)*

 – 

305 (12.01)

 – 

684 (26.93)

 – 

1516 (59.68)

 – 

364 (14.33)

 – 

883 (34.76)*

 – 

1522 (59.92)*

 – 

383 (15.08)

 – 

474 (18.66)

 – 

525 (20.67)*

 – 

980 (38.58)

 – 

1325 (52.17)*

 – 

1386 (54.57)*

 – 

983 (38.70)

 – 

1556 (61.26)*

 – 

265 (10.43)*

 – 

374 (14.72)

 – 

1620 (63.78)*

 – 

1291 (50.83)*

 – 

376 (14.80)

 – 

1266 (49.84)

 – 

1086 (42.76)

 – 

1105 (43.50)

 – 

454 (17.87)

 – 

980 (38.58)

 – 

1101 (43.35)

 – 

1058 (41.65)

 – 

984 (38.74)

 – 

1097 (43.19)

 – 

986 (38.82)

 – 

995 (39.17)

 

 

 

 

 

 

 

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