Qashqai J11. Engine control system (MR20DD) - part 1

 

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Qashqai J11. Engine control system (MR20DD) - part 1

 

 

ECM-1

ENGINE

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SECTION 

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CONTENTS

ENGINE CONTROL SYSTEM (MR)

MR20DD

PRECAUTION ...............................................

7

PRECAUTIONS ...................................................

7

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

7

Precaution for Procedure without Cowl Top Cover 

......

7

Precautions for Removing Battery Terminal  .............

7

On Board Diagnostic (OBD) System of Engine 
and CVT  ..................................................................
..

9

General Precautions  .................................................

9

PREPARATION ...........................................

12

PREPARATION ..................................................

12

Special Service Tools ..............................................

12

Commercial Service Tools  ......................................

12

SYSTEM DESCRIPTION  .............................

14

COMPONENT PARTS  .......................................

14

ENGINE CONTROL SYSTEM  ...................................

14

ENGINE CONTROL SYSTEM : Component Parts 
Location ...................................................................

14

ECM ........................................................................

18

Accelerator Pedal Position Sensor ..........................

18

Electric Throttle Control Actuator  ............................

18

Ignition Coil With Power Transistor  .........................

19

Fuel Injector  ............................................................

20

High Pressure Fuel Pump  .......................................

20

Fuel Rail Pressure Sensor  ......................................

21

Low Pressure Fuel Pump  ........................................

21

Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor)  ............................................................

21

Engine Coolant Temperature Sensor ......................

22

Crankshaft Position Sensor .....................................

23

Camshaft Position Sensor .......................................

23

Intake Valve Timing Control Solenoid Valve  ...........

23

Exhaust Valve Timing Control Position Sensor .......

23

Exhaust Valve Timing Control Solenoid Valve  ........

24

Intake Manifold Runner Control Valve .....................

24

Air Fuel Ratio (A/F) Sensor 1  ..................................

24

Heated Oxygen Sensor 2  ........................................

25

Barometric Pressure Sensor  ...................................

25

Knock Sensor  ..........................................................

25

Engine Oil Pressure Sensor  ....................................

26

Engine Oil Temperature Sensor  ..............................

26

Cooling Fan  .............................................................

26

Cooling Fan Resistor  ...............................................

26

EVAP Canister Purge Volume Control Solenoid 
Valve ........................................................................

27

Refrigerant Pressure Sensor  ...................................

27

Stop Lamp Switch and Brake pedal position 
switch .......................................................................

27

Clutch Pedal Position Switch ...................................

27

Clutch Interlock Switch  ............................................

27

ASCD Steering Switch .............................................

28

STRUCTURE AND OPERATION  .....................

29

Positive Crankcase Ventilation  ................................

29

SYSTEM ............................................................

30

ENGINE CONTROL SYSTEM  ...................................

30

ENGINE CONTROL SYSTEM : System Descrip-
tion ...........................................................................

30

ENGINE CONTROL SYSTEM : Fail-safe ................

31

DIG (DIRECT INJECTION GASOLINE) SYSTEM .....

34

DIG (DIRECT INJECTION GASOLINE) SYSTEM 
: System Description ................................................

35

FUEL PRESSURE CONTROL ...................................

38

FUEL PRESSURE CONTROL : System Descrip-
tion ...........................................................................

38

ELECTRIC IGNITION SYSTEM .................................

39

ELECTRIC IGNITION SYSTEM : System De-
scription ...................................................................

39

IDLE SPEED CONTROL  ...........................................

40

IDLE SPEED CONTROL : System Description .......

40

ECM-2

COOLING FAN CONTROL .......................................

41

COOLING FAN CONTROL : System Description ...

41

INTAKE VALVE TIMING CONTROL  ........................

41

INTAKE VALVE TIMING CONTROL : System De-
scription .................................................................
.

42

EXHAUST VALVE TIMING CONTROL  ....................

43

EXHAUST VALVE TIMING CONTROL : System 
Description .............................................................
.

43

INTAKE MANIFOLD RUNNER CONTROL  ..............

45

INTAKE MANIFOLD RUNNER CONTROL : Sys-
tem Description ......................................................
.

45

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE  .............................................
.

46

ENGINE PROTECTION CONTROL AT LOW EN-
GINE OIL PRESSURE : System Description ........
.

46

AIR CONDITIONING CUT CONTROL ......................

47

AIR CONDITIONING CUT CONTROL : System 
Description .............................................................
.

47

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...

47

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : System Description  ......................................
.

48

GEAR SHIFT INDICATOR SYSTEM ........................

49

GEAR SHIFT INDICATOR SYSTEM : System De-
scription .................................................................
.

49

ECO MODE SYSTEM  ...............................................

49

ECO MODE SYSTEM : System Description  ..........

50

INTEGRATED CONTROL OF ENGINE, CVT, AND 
ABS ..........................................................................
.

50

INTEGRATED CONTROL OF ENGINE, CVT, 
AND ABS : System Description .............................
.

50

EVAPORATIVE EMISSION SYSTEM .......................

50

EVAPORATIVE EMISSION SYSTEM : System 
Description .............................................................
.

51

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM  ................................................
.

51

POWER GENERATION VOLTAGE VARIABLE 
CONTROL SYSTEM : System Description  ...........
.

51

INFORMATION DISPLAY (COMBINATION 
METER) ....................................................................
.

52

INFORMATION DISPLAY (COMBINATION 
METER) : ASCD Indicator  .....................................
.

52

INFORMATION DISPLAY (COMBINATION 
METER) : Engine Oil Pressure Warining ...............
.

52

CAN COMMUNICATION ...........................................

53

CAN COMMUNICATION : System Description  ......

53

OPERATION ......................................................

54

AUTOMATIC SPEED CONTROL DEVICE (ASCD) ...

54

AUTOMATIC SPEED CONTROL DEVICE (AS-
CD) : Switch Name and Function  ..........................
.

54

ON BOARD DIAGNOSTIC (OBD) SYSTEM  .....

55

Diagnosis Description  .............................................

55

GST (Generic Scan Tool)  .......................................

55

DIAGNOSIS SYSTEM (ECM)  ............................

56

DIAGNOSIS DESCRIPTION  .....................................

56

DIAGNOSIS DESCRIPTION : 1st Trip Detection 
Logic and Two Trip Detection Logic ........................

56

DIAGNOSIS DESCRIPTION : DTC and Freeze 
Frame Data  .............................................................

56

DIAGNOSIS DESCRIPTION : Counter System ......

57

DIAGNOSIS DESCRIPTION : Driving Pattern ........

60

DIAGNOSIS DESCRIPTION : System Readiness 
Test (SRT) Code .....................................................

61

DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL)  ........................................................

62

On Board Diagnosis Function  .................................

63

CONSULT Function  ................................................

65

ECU DIAGNOSIS INFORMATION .............

73

ECM ...................................................................

73

Reference Value  .....................................................

73

Fail-safe ..................................................................

87

DTC Inspection Priority Chart  .................................

91

DTC Index ...............................................................

93

Test Value and Test Limit  .......................................

96

WIRING DIAGRAM  ...................................

103

ENGINE CONTROL SYSTEM ..........................

103

Wiring Diagram  .....................................................

103

BASIC INSPECTION .................................

120

DIAGNOSIS AND REPAIR WORKFLOW ........

120

Work Flow  .............................................................

120

Diagnostic Work Sheet  .........................................

123

ADDITIONAL SERVICE WHEN REPLACING 
ECM ..................................................................

124

Description ............................................................

124

Work Procedure  ....................................................

124

VIN REGISTRATION  ........................................

126

Description ............................................................

126

Work Procedure  ....................................................

126

ACCELERATOR PEDAL RELEASED POSI-
TION LEARNING ..............................................

127

Description ............................................................

127

Work Procedure  ....................................................

127

THROTTLE VALVE CLOSED POSITION 
LEARNING .......................................................

128

Description ............................................................

128

Work Procedure  ....................................................

128

IDLE AIR VOLUME LEARNING .......................

129

Description ............................................................

129

ECM-3

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Work Procedure  ....................................................

129

MIXTURE RATIO SELF-LEARNING VALUE 
CLEAR ..............................................................

131

Description ............................................................

131

Work Procedure  ....................................................

131

BASIC INSPECTION ........................................

132

Work Procedure  ....................................................

132

FUEL PRESSURE CHECK  ..............................

135

Work Procedure  ....................................................

135

DTC/CIRCUIT DIAGNOSIS  .......................

137

TROUBLE DIAGNOSIS - SPECIFICATION 
VALUE ..............................................................

137

Description ............................................................

137

Component Function Check ..................................

137

Diagnosis Procedure .............................................

138

POWER SUPPLY AND GROUND CIRCUIT ....

145

Diagnosis Procedure .............................................

145

U0101 CAN COMM CIRCUIT ...........................

148

DTC Description ....................................................

148

Diagnosis Procedure .............................................

148

U1001 CAN COMM CIRCUIT ...........................

149

DTC Description ....................................................

149

Diagnosis Procedure .............................................

149

U1040 ENG COMM CIRCUIT ...........................

150

DTC Description ....................................................

150

Diagnosis Procedure .............................................

150

U1044 ENG COMM CIRCUIT ...........................

152

DTC Description ....................................................

152

Diagnosis Procedure .............................................

152

U1050, U1051 LIN COMMUNICATION ............

154

DTC Description ....................................................

154

Diagnosis Procedure .............................................

154

P0011 IVT CONTROL  ......................................

156

DTC Description ....................................................

156

Diagnosis Procedure .............................................

157

Component Inspection  ..........................................

158

P0014 EVT CONTROL .....................................

160

DTC Description ....................................................

160

Diagnosis Procedure .............................................

161

Component Inspection  ..........................................

162

P0031, P0032 A/F SENSOR 1 HEATER  .........

164

DTC Description ....................................................

164

Diagnosis Procedure .............................................

164

Component Inspection  ..........................................

165

P0037, P0038 HO2S2 HEATER .......................

167

DTC Description ....................................................

167

Diagnosis Procedure .............................................

167

Component Inspection ...........................................

168

P0075 IVT CONTROL SOLENOID VALVE  ....

170

DTC Description  ....................................................

170

Diagnosis Procedure  .............................................

170

Component Inspection ...........................................

171

P0078 EVT CONTROL SOLENOID VALVE ...

173

DTC Description  ....................................................

173

Diagnosis Procedure  .............................................

173

Component Inspection ...........................................

174

P0087, P0088, P0090 FRP CONTROL SYS-
TEM .................................................................

176

DTC Description  ....................................................

176

Diagnosis Procedure  .............................................

177

Component Inspection ...........................................

177

P0102, P0103 MAF SENSOR  .........................

179

DTC Description  ....................................................

179

Diagnosis Procedure  .............................................

180

Component Inspection ...........................................

182

P0107, P0108 BAROMETRIC PRESSURE 
SENSOR ..........................................................

185

DTC Description  ....................................................

185

Diagnosis Procedure  .............................................

185

Component Inspection ...........................................

187

P0112, P0113 IAT SENSOR  ...........................

189

DTC Description  ....................................................

189

Diagnosis Procedure  .............................................

189

Component Inspection ...........................................

190

P0117, P0118 ECT SENSOR ..........................

191

DTC Description  ....................................................

191

Diagnosis Procedure  .............................................

191

Component Inspection ...........................................

192

P0122, P0123 TP SENSOR  ............................

194

DTC Description  ....................................................

194

Diagnosis Procedure  .............................................

194

Component Inspection ...........................................

196

P0130 A/F SENSOR 1  ....................................

197

DTC Description  ....................................................

197

Diagnosis Procedure  .............................................

198

P0131 A/F SENSOR 1  ....................................

200

DTC Description  ....................................................

200

Diagnosis Procedure  .............................................

201

P0132 A/F SENSOR 1  ....................................

203

DTC Description  ....................................................

203

Diagnosis Procedure  .............................................

204

P0137 HO2S2 ..................................................

206

DTC Description  ....................................................

206

Diagnosis Procedure  .............................................

208

Component Inspection ...........................................

209

P0138 HO2S2 ..................................................

212

ECM-4

DTC Description  ....................................................

212

Diagnosis Procedure  .............................................

214

Component Inspection ...........................................

217

P0139 HO2S2  ..................................................

219

DTC Description  ....................................................

219

Diagnosis Procedure  .............................................

221

Component Inspection ...........................................

223

P014C, P014D A/F SENSOR 1  .......................

225

DTC Description  ....................................................

225

Diagnosis Procedure  .............................................

227

P0171 FUEL INJECTION SYSTEM FUNC-
TION .................................................................

230

DTC Description  ....................................................

230

Diagnosis Procedure  .............................................

231

P0172 FUEL INJECTION SYSTEM FUNC-
TION .................................................................

235

DTC Description  ....................................................

235

Diagnosis Procedure  .............................................

236

P0190 FRP SENSOR .......................................

240

DTC Description  ....................................................

240

Diagnosis Procedure  .............................................

240

Component Inspection ...........................................

242

P0197, P0198 EOT SENSOR  ..........................

244

DTC Description  ....................................................

244

Diagnosis Procedure  .............................................

244

Component Inspection ...........................................

245

P0201, P0202, P0203, P0204 FUEL INJEC-
TOR ..................................................................

246

DTC Description  ....................................................

246

Diagnosis Procedure  .............................................

246

P0222, P0223 TP SENSOR  .............................

247

DTC Description  ....................................................

247

Diagnosis Procedure  .............................................

247

Component Inspection ...........................................

249

P0300, P0301, P0302, P0303, P0304 MIS-
FIRE .................................................................

250

DTC Description  ....................................................

250

Diagnosis Procedure  .............................................

252

P0327, P0328 KS .............................................

257

DTC Description  ....................................................

257

Diagnosis Procedure  .............................................

257

Component Inspection ...........................................

258

P0335 CKP SENSOR  ......................................

259

DTC Description  ....................................................

259

Diagnosis Procedure  .............................................

259

Component Inspection ...........................................

261

P0340 CMP SENSOR  ......................................

263

DTC Description  ....................................................

263

Diagnosis Procedure  .............................................

264

Component Inspection  ..........................................

266

P0365 EXHAUST VALVE TIMING CONTROL 
POSITION SENSOR .........................................

267

DTC Description ....................................................

267

Diagnosis Procedure .............................................

268

Component Inspection  ..........................................

270

P0420 THREE WAY CATALYST FUNCTION ..

271

DTC Description ....................................................

271

Diagnosis Procedure .............................................

272

P0444 EVAP CANISTER PURGE VOLUME 
CONTROL SOLENOID VALVE ........................

276

DTC Description ....................................................

276

Diagnosis Procedure .............................................

276

Component Inspection  ..........................................

277

P0500 VSS ........................................................

279

EXCEPT FOR M/T MODELS  ..................................

279

EXCEPT FOR M/T MODELS : DTC Description  ..

279

EXCEPT FOR M/T MODELS : Diagnosis Proce-
dure .......................................................................

280

M/T MODELS  ..........................................................

281

M/T MODELS : DTC Description  ..........................

281

M/T MODELS : Diagnosis Procedure  ...................

282

P0506 ISC SYSTEM  .........................................

284

DTC Description ....................................................

284

Diagnosis Procedure .............................................

285

P0507 ISC SYSTEM  .........................................

286

DTC Description ....................................................

286

Diagnosis Procedure .............................................

287

P0520 EOP SENSOR  .......................................

288

DTC Description ....................................................

288

Diagnosis Procedure .............................................

288

Component Inspection  ..........................................

290

P0524 ENGINE OIL PRESSURE  .....................

292

DTC Description ....................................................

292

Diagnosis Procedure .............................................

293

Component Inspection  ..........................................

294

P0603, P062F ECM  ..........................................

296

DTC Description ....................................................

296

Diagnosis Procedure .............................................

297

P0604 ECM .......................................................

298

DTC Description ....................................................

298

Diagnosis Procedure .............................................

298

P0605 ECM .......................................................

299

DTC Description ....................................................

299

Diagnosis Procedure .............................................

299

P0606 ECM .......................................................

300

DTC Description ....................................................

300

Diagnosis Procedure .............................................

301

ECM-5

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P0607 ECM .......................................................

302

DTC Description ....................................................

302

Diagnosis Procedure .............................................

302

P0611 ECM PROTECTION  ..............................

303

DTC Description ....................................................

303

Diagnosis Procedure .............................................

303

P062B ECM  ......................................................

304

DTC Description ....................................................

304

DTC Logic  .............................................................

304

Diagnosis Procedure .............................................

304

P0643 SENSOR POWER SUPPLY  .................

306

DTC Description ....................................................

306

Diagnosis Procedure .............................................

307

P0850 REVERSE/NEUTRAL POSITION 
SWITCH ............................................................

308

CVT ..........................................................................

308

CVT : DTC Description ..........................................

308

CVT : Diagnosis Procedure ...................................

309

M/T ...........................................................................

310

M/T : DTC Description ...........................................

310

M/T : Diagnosis Procedure ....................................

311

P1078 EVT CONTROL POSITION SENSOR ..

313

DTC Description ....................................................

313

Diagnosis Procedure .............................................

313

Component Inspection  ..........................................

315

P1197 OUT OF GAS  ........................................

317

DTC Description ....................................................

317

Diagnosis Procedure .............................................

318

P1212 TCS COMMUNICATION LINE ..............

319

DTC Description ....................................................

319

Diagnosis Procedure .............................................

319

P1217 ENGINE OVER TEMPERATURE  .........

321

DTC Description ....................................................

321

Diagnosis Procedure .............................................

322

P1225 TP SENSOR ..........................................

324

DTC Description ....................................................

324

Diagnosis Procedure .............................................

324

P1226 TP SENSOR ..........................................

325

DTC Description ....................................................

325

Diagnosis Procedure .............................................

325

P155D GENERATOR  .......................................

326

DTC Description ....................................................

326

Diagnosis Procedure .............................................

326

P1564 ASCD STEERING SWITCH ..................

327

DTC Description ....................................................

327

Diagnosis Procedure .............................................

327

Component Inspection  ..........................................

329

P1568 SIGNAL INVALID  ................................

330

DTC Description  ....................................................

330

Diagnosis Procedure  .............................................

330

P1572 BRAKE PEDAL POSITION SWITCH  ..

332

DTC Description  ....................................................

332

Diagnosis Procedure  .............................................

334

Component Inspection (Brake Pedal Position 
Switch) ...................................................................

336

Component Inspection (Stop Lamp Switch)  ..........

337

P1574 ASCD VEHICLE SPEED SENSOR  .....

338

DTC Description  ....................................................

338

Diagnosis Procedure  .............................................

339

P1805 BRAKE SWITCH  .................................

340

DTC Description  ....................................................

340

Diagnosis Procedure  .............................................

340

Component Inspection (Stop Lamp Switch)  ..........

341

P2008 INTAKE MANIFOLD RUNNER CON-
TROL VALVE  ..................................................

343

DTC Description  ....................................................

343

Diagnosis Procedure  .............................................

344

Component Inspection ...........................................

345

P2100, P2103 THROTTLE CONTROL MO-
TOR RELAY  ....................................................

347

DTC Description  ....................................................

347

Diagnosis Procedure  .............................................

348

P2101 ELECTRIC THROTTLE CONTROL 
FUNCTION ......................................................

350

DTC Description  ....................................................

350

Diagnosis Procedure  .............................................

350

Component Inspection ...........................................

352

P2118 THROTTLE CONTROL MOTOR  .........

353

DTC Description  ....................................................

353

Diagnosis Procedure  .............................................

353

Component Inspection ...........................................

354

P2119 ELECTRIC THROTTLE CONTROL 
ACTUATOR .....................................................

355

DTC Description  ....................................................

355

Diagnosis Procedure  .............................................

356

P2122, P2123 APP SENSOR  .........................

357

DTC Description  ....................................................

357

Diagnosis Procedure  .............................................

358

Component Inspection ...........................................

359

P2127, P2128 APP SENSOR  .........................

360

DTC Description  ....................................................

360

Diagnosis Procedure  .............................................

361

Component Inspection ...........................................

362

P2135 TP SENSOR .........................................

364

DTC Description  ....................................................

364

Diagnosis Procedure  .............................................

364

Component Inspection ...........................................

366

ECM-6

P2138 APP SENSOR  ......................................

367

DTC Description  ....................................................

367

Diagnosis Procedure  .............................................

368

Component Inspection ...........................................

370

FUEL INJECTOR  .............................................

372

Component Function Check  ..................................

372

Diagnosis Procedure  .............................................

372

Component Inspection (Fuel Injector)  ...................

375

Component Inspection (Fuel Injector Relay)  .........

375

LOW PRESSURE FUEL PUMP  ......................

377

Component Function Check  ..................................

377

Diagnosis Procedure  .............................................

377

Component Inspection (Fuel Pump)  ......................

378

HIGH PRESSURE FUEL PUMP  ......................

380

Component Function Check  ..................................

380

Diagnosis Procedure  .............................................

380

Component Inspection (High Pressure Fuel 
Pump) ....................................................................

383

Component Inspection (High Pressure Fuel Pump 
Relay) ....................................................................

384

IGNITION SIGNAL  ...........................................

385

Component Function Check  ..................................

385

Diagnosis Procedure  .............................................

385

Component Inspection (Ignition Coil With Power 
Transistor) .............................................................

387

Component Inspection (Condenser) ......................

388

ELECTRICAL LOAD SIGNAL  .........................

390

Description .............................................................

390

Component Function Check  ..................................

390

Diagnosis Procedure  .............................................

390

SENSOR POWER SUPPLY 2 CIRCUIT ..........

392

Description .............................................................

392

Diagnosis Procedure  .............................................

392

REFRIGERANT PRESSURE SENSOR  ..........

394

Component Function Check  ..................................

394

Diagnosis Procedure  .............................................

394

COOLING FAN  ................................................

396

Component Function Check  ..................................

396

Diagnosis Procedure  .............................................

396

Component Inspection (Cooling Fan Motor) ..........

398

Component Inspection (Cooling Fan Relay) ..........

399

Component Inspection (Cooling Fan Resistor) ......

399

MALFUNCTION INDICATOR LAMP (MIL)  .....

400

Component Function Check  ..................................

400

Diagnosis Procedure .............................................

400

INFORMATION DISPLAY (ASCD) ...................

401

Component Function Check  .................................

401

Diagnosis Procedure .............................................

401

CLUTCH PEDAL POSITION SWITCH  .............

402

Description ............................................................

402

Component Function Check  .................................

402

Diagnosis Procedure .............................................

402

Component Inspection (Clutch Pedal Position 
Switch) ..................................................................

403

BRAKE PEDAL POSITION SWITCH  ...............

404

Component Function Check  .................................

404

Diagnosis Procedure .............................................

404

Component Inspection (Brake Pedal Position 
Switch) ..................................................................

405

SYMPTOM DIAGNOSIS  ...........................

407

ENGINE CONTROL SYSTEM ..........................

407

Symptom Table .....................................................

407

PERIODIC MAINTENANCE  ......................

412

IDLE SPEED .....................................................

412

Inspection ..............................................................

412

IGNITION TIMING .............................................

413

Inspection ..............................................................

413

EVAPORATIVE EMISSION SYSTEM  ..............

414

Inspection ..............................................................

414

POSITIVE CRANKCASE VENTILATION .........

415

Inspection ..............................................................

415

REMOVAL AND INSTALLATION .............

416

ECM ..................................................................

416

Removal and Installation .......................................

416

SERVICE DATA AND SPECIFICATIONS 
(SDS) .........................................................

417

SERVICE DATA AND SPECIFICATIONS 
(SDS) ................................................................

417

Idle Speed .............................................................

417

Ignition Timing .......................................................

417

Calculated Load Value ..........................................

417

Mass Air Flow Sensor  ...........................................

417

ECM-8

< PRECAUTION >

[MR20DD]

PRECAUTIONS

• When disconnecting the 12V battery terminal, turn off the ACC

power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.

•  For vehicles with the 2-batteries, be sure to connect the main bat-

tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.

•  After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.

NOTE:
The removal of 12V battery may cause a DTC detection error.

HOW TO DISCONNECT 12V BATTERY TERMINAL

Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.

INSTRUCTION 1

1.

Open the hood.

2.

Turn key switch to the OFF position with the driver side door opened.

3.

Get out of the vehicle and close the driver side door.

4.

Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

5.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)

1.

Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.

2.

Open the driver side door.

3.

Open the hood.

4.

Close the driver side door.

5.

Wait at least 3 minutes.

CAUTION:

While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.

6.

Remove 12V battery terminal.

CAUTION:

After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.

SEF289H

D4D engine

: 20 minutes

HRA2DDT

: 12 minutes

K9K engine

: 4 minutes

M9R engine

: 4 minutes

R9M engine

: 4 minutes

V9X engine

: 4 minutes

PRECAUTIONS

ECM-9

< PRECAUTION >

[MR20DD]

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On Board Diagnostic (OBD) System of Engine and CVT

INFOID:0000000010702780

The ECM has an on board diagnostic system. It will light up the malfunction indicator lamp (MIL) to warn the
driver of a malfunction causing emission deterioration.

CAUTION:

• Be sure to turn the ignition switch OFF and disconnect the negative battery cable before any repair

or inspection work. The open/short circuit of related switches, sensors, solenoid valves, etc. will
cause the MIL to light up.

• Be sure to connect and lock the connectors securely after work. A loose (unlocked) connector will

cause the MIL to light up due to the open circuit. (Be sure the connector is free from water, grease,
dirt, bent terminals, etc.)

• Certain systems and components, especially those related to OBD, may use a new style slide-lock-

ing type harness connector. For description and how to disconnect, refer to 

PG-5, "Harness Connec-

tor"

.

• Be sure to route and secure the harnesses properly after work. The interference of the harness with

a bracket, etc. may cause the MIL to light up due to the short circuit.

• Be sure to connect rubber tubes properly after work. A misconnected or disconnected rubber tube

may cause the MIL to light up due to the malfunction of the EVAP system or fuel injection system,
etc.

• Be sure to erase the unnecessary malfunction information (repairs completed) from the ECM and

TCM (Transmission control module) before returning the vehicle to the customer.

General Precautions

INFOID:0000000010702781

• Always use a 12 volt battery as power source.
• Do not attempt to disconnect battery cables while engine is

running.

• Before connecting or disconnecting the ECM harness con-

nector, turn ignition switch OFF and disconnect negative bat-
tery cable. Failure to do so may damage the ECM because
battery voltage is applied to ECM even if ignition switch is
turned OFF.

• Before removing parts, turn ignition switch OFF and then dis-

connect battery ground cable.

• Do not disassemble ECM.
• If a battery cable is disconnected, the memory will return to

the ECM value.
The ECM will now start to self-control at its initial value.
Engine operation can vary slightly when the terminal is dis-
connected. However, this is not an indication of a malfunc-
tion. Do not replace parts because of a slight variation.

• If the battery is disconnected, the following emission-related

diagnostic information will be lost within 24 hours.

Diagnostic trouble codes
1st trip diagnostic trouble codes
Freeze frame data
1st trip freeze frame data
System readiness test (SRT) codes
Test values

SEF289H

JPBIA4618ZZ

ECM-10

< PRECAUTION >

[MR20DD]

PRECAUTIONS

• When connecting or disconnecting pin connectors into or

from ECM, take care not to damage pin terminals (bend or
break).
Make sure that there are not any bends or breaks on ECM pin
terminal, when connecting pin connectors.

• Securely connect ECM harness connectors.

A poor connection can cause an extremely high (surge) volt-
age to develop in coil and condenser, thus resulting in dam-
age to ICs.

• Keep engine control system harness at least 10 cm (4 in) away

from adjacent harness, to prevent engine control system mal-
functions due to receiving external noise, degraded operation
of ICs, etc.

• Keep engine control system parts and harness dry.
• Before replacing ECM, perform ECM Terminals and Reference

Value inspection and make sure ECM functions properly.
Refer to 

ECM-73, "Reference Value"

.

• Handle mass air flow sensor carefully to avoid damage.
• Do not clean mass air flow sensor with any type of detergent.
• Do not disassemble electric throttle control actuator.
• Even a slight leak in the air intake system can cause serious

incidents.

• Do not shock or jar the camshaft position sensor (PHASE),

crankshaft position sensor (POS).

• After performing each TROUBLE DIAGNOSIS, perform DTC

CONFIRMATION PROCEDURE or Component Function
Check. The DTC should not be displayed in the DTC Confir-
mation Procedure if the repair is completed. The Component
Function Check should be a good result if the repair is com-
pleted.

PBIB0090E

MEF040D

SAT652J

PRECAUTIONS

ECM-11

< PRECAUTION >

[MR20DD]

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• When measuring ECM signals with a circuit tester, never allow

the two tester probes to contact.
Accidental contact of probes will cause a short circuit and
damage the ECM power transistor.

• Do not operate fuel pump when there is no fuel in lines.
• Tighten fuel hose clamps to the specified torque.

• Do not depress accelerator pedal when starting.
• Immediately after starting, do not rev up engine unnecessar-

ily.

• Do not rev up engine just prior to shutdown.

• When installing C.B. ham radio or a mobile phone, be sure to

observe the following as it may adversely affect electronic
control systems depending on installation location.

Keep the antenna as far as possible from the electronic con-

trol units.

Keep the antenna feeder line more than 20 cm (8 in) away

from the harness of electronic controls.
Do not let them run parallel for a long distance.

Adjust the antenna and feeder line so that the standing-wave

ratio can be kept smaller.

Be sure to ground the radio to vehicle body.

SEF348N

SEF709Y

SEF708Y

ECM-12

< PREPARATION >

[MR20DD]

PREPARATION

PREPARATION

PREPARATION

Special Service Tools

INFOID:0000000010702782

NOTE:
The actual shapes of the tools may differ from those illustrated here.

Commercial Service Tools

INFOID:0000000010702783

Tool number
(SPX-North America 
No.)
Tool name

Description

KV10120000
Fuel tube adapter

Measures fuel pressure

JSBIA0410ZZ

Tool name
(SPX-North America 
No.)

Description

Fuel pressure gauge

Measuring fuel pressure

Fuel filler cap adapter
i.e.: (MLR-8382)

Checks fuel tank vacuum relief valve opening 
pressure

Socket wrench

Removes and installs engine coolant temperature 
sensor

ZZA0061D

S-NT815

S-NT705

PREPARATION

ECM-13

< PREPARATION >

[MR20DD]

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Oxygen sensor thread 
cleaner
i.e.: (J-43897-18)
(J-43897-12)

Reconditions the exhaust system threads before 
installing a new oxygen sensor. Use with anti-
seize lubricant shown below.
a: 18 mm diameter with pitch 1.5 mm for Zirco-
nia Oxygen Sensor
b: 12 mm diameter with pitch 1.25 mm for Tita-
nia Oxygen Sensor

Anti-seize lubricant 

i.e.: (Permatex

TM

 

133AR or equivalent 
meeting MIL specifica-
tion MIL-A-907)

Lubricates oxygen sensor thread cleaning tool 
when reconditioning exhaust system threads.

Tool name
(SPX-North America 
No.)

Description

AEM488

S-NT779

ECM-14

< SYSTEM DESCRIPTION >

[MR20DD]

COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM : Component Parts Location

INFOID:0000000010702784

NOTE:
This figure shows RHD models. LHD models are mirror image of this figure.

ENGINE ROOM COMPARTMENT

ENIGNE COMPARTMENT

No.

Component

Function

1.

IPDM E/R

IPDM E/R control the internal relays and the actuators. And
when CAN communication with ECM is impossible, IPDM E/
R performs fail-safe control.

PCS-7, "RELAY CONTROL SYSTEM : System Descrip-
tion"

PCS-8, "RELAY CONTROL SYSTEM : Fail-safe"

PCS-11, "POWER CONTROL SYSTEM : System Descrip-
tion"

2.

Mass air flow sensor
(with intake air temperature sensor)

ECM-21, "Mass Air Flow Sensor (With Intake Air Tempera-
ture Sensor)"

3.

Electric throttle control actuator
(with built in throttle position sensor and throttle control mo-
tor)

ECM-18, "Electric Throttle Control Actuator"

4.

EVAP canister purge volume control solenoid valve

ECM-27, "EVAP Canister Purge Volume Control Solenoid 
Valve"

5.

Intake manifold runner control valve

ECM-24, "Intake Manifold Runner Control Valve"

6.

ECM

ECM-18, "ECM"

7.

Barometric pressure sensor

ECM-25, "Barometric Pressure Sensor"

JSBIA4530ZZ

COMPONENT PARTS

ECM-15

< SYSTEM DESCRIPTION >

[MR20DD]

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JSBIA4503ZZ

Cylinder block left side
(Vehicle front side)

Cylinder head front side
(Vehicle right side)

: Vehicle front

No.

Component

Function

1.

Ignition coil

ECM-19, "Ignition Coil With Power Transistor"

2.

PCV valve

ECM-29, "Positive Crankcase Ventilation"

3.

Engine oil pressure sensor

ECM-26, "Engine Oil Pressure Sensor"

4.

Engine oil temperature sensor

ECM-26, "Engine Oil Temperature Sensor"

5.

Camshaft position sensor

ECM-23, "Camshaft Position Sensor"

6.

Engine coolant temperature sensor

ECM-22, "Engine Coolant Temperature Sensor"

7.

Exhaust valve timing control position sensor

ECM-23, "Exhaust Valve Timing Control Position Sensor"

8.

High pressure fuel pump

ECM-20, "High Pressure Fuel Pump"

9.

Fuel injector

ECM-20, "Fuel Injector"

ECM-16

< SYSTEM DESCRIPTION >

[MR20DD]

COMPONENT PARTS

EXHAUST COMPARTMENT

BODY COMPARTMENT

10.

Fuel rail pressure sensor

ECM-21, "Fuel Rail Pressure Sensor"

11.

Knock sensor

ECM-25, "Knock Sensor"

12.

Crankshaft position sensor

ECM-23, "Crankshaft Position Sensor"

13.

Exhaust valve timing control solenoid valve

ECM-24, "Exhaust Valve Timing Control Solenoid Valve"

14.

Intake valve timing control solenoid valve

ECM-23, "Intake Valve Timing Control Solenoid Valve"

No.

Component

Function

No.

Component

Function

1.

Air fuel ratio (A/F) sensor 1

ECM-24, "Air Fuel Ratio (A/F) Sensor 1"

2.

Heated oxygen sensor 2

ECM-25, "Heated Oxygen Sensor 2"

JSBIA4504ZZ

COMPONENT PARTS

ECM-17

< SYSTEM DESCRIPTION >

[MR20DD]

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Radiator assembly

Front right side of engine room area

Periphery of pedals

Vehicle front

No.

Component

Function

1.

Refrigerant pressure sensor

ECM-27, "Refrigerant Pressure Sensor"

2.

Fuel pump

ECM-21, "Low Pressure Fuel Pump"

3.

ASCD steering switch

ECM-28, "ASCD Steering Switch"

4.

Combination meter

MIL

ECM-62, "DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL)"

5.

Cooling fan register

ECM-26, "Cooling Fan Resistor"

6.

Cooling fan motor

ECM-26, "Cooling Fan"

7.

EVAP canister

ECM-27, "EVAP Canister Purge Volume Control Solenoid 
Valve"

8.

Clutch interlock switch (M/T models)

ECM-27, "Clutch Interlock Switch"

9.

Clutch pedal position switch (M/T models)

ECM-27, "Clutch Pedal Position Switch"

10.

Accelerator pedal position sensor

ECM-18, "Accelerator Pedal Position Sensor"

11.

Stop lamp switch

ECM-27, "Stop Lamp Switch and Brake pedal position 
switch"

12.

Brake pedal position switch

JSBIA5103ZZ

 

 

 

 

 

 

 

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