Qashqai J11. Brake control system - part 1

 

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Qashqai J11. Brake control system - part 1

 

 

BRC-1

BRAKES

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SECTION 

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CONTENTS

BRAKE CONTROL SYSTEM

WITH ESP

PRECAUTION ...............................................

5

PRECAUTIONS ...................................................

5

Precaution for Supplemental Restraint System 
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .................................................................
..

5

Precaution for Procedure without Cowl Top Cover 

......

5

Precaution for Brake System  ....................................

5

Precaution for Brake Control .....................................

6

Precautions for Harness Repair  ................................

6

PREPARATION ............................................

7

PREPARATION ...................................................

7

Special Service Tool  .................................................

7

Commercial Service Tools  ........................................

7

SYSTEM DESCRIPTION  ..............................

8

COMPONENT PARTS  ........................................

8

Component Parts Location ........................................

8

Wheel Sensor and Sensor Rotor  ..............................

9

ABS Actuator and Electric Unit (Control Unit)  .........

10

Stop Lamp Switch  ...................................................

11

Steering Angle Sensor  ............................................

11

Brake Fluid Level Switch .........................................

11

Vacuum Sensor .......................................................

12

Parking Brake Switch  ..............................................

12

VDC OFF Switch  .....................................................

12

SYSTEM .............................................................

13

System Description  .................................................

13

Fail-Safe ..................................................................

21

VDC FUNCTION  ........................................................

23

VDC FUNCTION : System Description  ...................

24

TCS FUNCTION  ........................................................

26

TCS FUNCTION : System Description  ...................

27

ABS FUNCTION  ........................................................

28

ABS FUNCTION : System Description ....................

28

EBD FUNCTION  ........................................................

29

EBD FUNCTION : System Description ....................

29

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) 
FUNCTION .................................................................

31

BRAKE LIMITED SLIP DIFFERENTIAL (BLSD) 
FUNCTION : System Description  ............................

31

BRAKE ASSIST FUNCTION  .....................................

32

BRAKE ASSIST FUNCTION : System Description 

....

33

HILL START ASSIST FUNCTION  .............................

34

hill start assist FUNCTION : System Description ....

34

BRAKE FORCE DISTRIBUTION FUNCTION  ...........

35

BRAKE FORCE DISTRIBUTION FUNCTION : 
System Description ..................................................

36

ACTIVE TRACE CONTROL FUNCTION ...................

37

ACTIVE TRACE CONTROL FUNCTION : System 
Description ...............................................................

37

WARNING/INDICATOR/CHIME LIST ........................

40

WARNING/INDICATOR/CHIME LIST : Warning 
Lamp/Indicator Lamp ...............................................

40

DIAGNOSIS SYSTEM [ABS ACTUATOR 
AND ELECTRIC UNIT (CONTROL UNIT)]  .......

42

CONSULT Function .................................................

42

ECU DIAGNOSIS INFORMATION ..............

47

ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  .............................................

47

Reference Value ......................................................

47

Fail-Safe ..................................................................

49

DTC Inspection Priority Chart ..................................

52

DTC Index  ...............................................................

53

WIRING DIAGRAM  ......................................

55

BRC-2

BRAKE CONTROL SYSTEM  ............................

55

Wiring Diagram  .......................................................

55

BASIC INSPECTION ...................................

60

DIAGNOSIS AND REPAIR WORK FLOW  ........

60

Work Flow ...............................................................

60

Diagnostic Work Sheet  ...........................................

61

ADDITIONAL SERVICE WHEN REPLACING 
ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  ..............................................

63

Description ..............................................................

63

ADJUSTMENT OF STEERING ANGLE SEN-
SOR NEUTRAL POSITION  ...............................

64

Description ..............................................................

64

Work Procedure ......................................................

64

CALIBRATION OF DECEL G SENSOR  ...........

66

Description ..............................................................

66

Work Procedure ......................................................

66

CONFIGURATION [ABS ACTUATOR AND 
ELECTRIC UNIT (CONTROL UNIT)]  ................

68

Work Procedure ......................................................

68

DTC/CIRCUIT DIAGNOSIS .........................

70

C10D7 PARKING BRAKE SYSTEM  .................

70

DTC Logic ...............................................................

70

C1101, C1102, C1103, C1104 WHEEL SEN-
SOR ....................................................................

71

DTC Logic ...............................................................

71

Diagnosis Procedure  ..............................................

71

C1105, C1106, C1107, C1108 WHEEL SEN-
SOR ....................................................................

76

DTC Logic ...............................................................

76

Diagnosis Procedure  ..............................................

76

C1109 POWER AND GROUND SYSTEM .........

78

DTC Logic ...............................................................

78

Diagnosis Procedure  ..............................................

78

C1110, C1153, C1170 ABS ACTUATOR AND 
ELECTRIC UNIT (CONTROL UNIT)  .................

80

Description ..............................................................

80

DTC Logic ...............................................................

80

Diagnosis Procedure  ..............................................

80

Special Repair Requirement ...................................

81

C1111 PUMP MOTOR  .......................................

82

DTC Logic ...............................................................

82

Diagnosis Procedure  ..............................................

82

C1113, C1145, C1146 YAW RATE/SIDE/DE-
CEL G SENSOR  ................................................

84

DTC Logic ...............................................................

84

Diagnosis Procedure  ..............................................

84

C1115 ABS SENSOR [ABNORMAL SIGNAL] ...

85

DTC Logic  ...............................................................

85

Diagnosis Procedure ...............................................

85

C1116 STOP LAMP SWITCH  ...........................

87

Description ..............................................................

87

DTC Logic  ...............................................................

87

Diagnosis Procedure ...............................................

87

Component Inspection  ............................................

88

Special Repair Requirement  ...................................

89

C1120, C1122, C1124, C1126 ABS IN VALVE 
SYSTEM ............................................................

90

DTC Logic  ...............................................................

90

Diagnosis Procedure ...............................................

90

C1121, C1123, C1125, C1127 ABS OUT 
VALVE SYSTEM  ...............................................

92

DTC Logic  ...............................................................

92

Diagnosis Procedure ...............................................

92

C1130 ENGINE SIGNAL  ...................................

94

DTC Logic  ...............................................................

94

Diagnosis Procedure ...............................................

94

C1140 ACTUATOR RELAY SYSTEM  ..............

95

DTC Logic  ...............................................................

95

Diagnosis Procedure ...............................................

95

C1142 PRESS SENSOR  ...................................

97

DTC Logic  ...............................................................

97

Diagnosis Procedure ...............................................

97

C1143 STEERING ANGLE SENSOR  ...............

99

DTC Logic  ...............................................................

99

Diagnosis Procedure ...............................................

99

C1144 INCOMPLETE STEERING ANGLE 
SENSOR ADJUSTMENT  .................................

101

DTC Logic  .............................................................

101

Diagnosis Procedure .............................................

101

C1154 PNP SWITCH  ........................................

102

DTC Logic  .............................................................

102

C1155 BRAKE FLUID LEVEL SWITCH  ..........

103

DTC Logic  .............................................................

103

Diagnosis Procedure .............................................

103

Component Inspection  ..........................................

104

C1160 DECEL G SEN SET  ..............................

105

DTC Logic  .............................................................

105

Diagnosis Procedure .............................................

105

C1164, C1165 CV SYSTEM  .............................

106

DTC Logic  .............................................................

106

Diagnosis Procedure .............................................

106

C1166, C1167 SV SYSTEM  .............................

108

DTC Logic  .............................................................

108

Diagnosis Procedure .............................................

108

BRC-3

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C1170 VARIANT CODING  ...............................

110

DTC Logic  .............................................................

110

Diagnosis Procedure .............................................

110

C1197 VACUUM SENSOR  ..............................

111

DTC Logic  .............................................................

111

Diagnosis Procedure .............................................

111

C1198 VACUUM SENSOR  ..............................

113

DTC Logic  .............................................................

113

Diagnosis Procedure .............................................

113

C1199 BRAKE BOOSTER ...............................

115

DTC Logic  .............................................................

115

Diagnosis Procedure .............................................

115

C119A VACUUM SENSOR ..............................

117

DTC Logic  .............................................................

117

Diagnosis Procedure .............................................

117

C1B60 CHASSIS CONTROL SYSTEM  ...........

119

DTC Logic  .............................................................

119

U1000, U1002 CAN COMM CIRCUIT  ..............

120

Description ............................................................

120

DTC Logic  .............................................................

120

Diagnosis Procedure .............................................

120

Special Repair Requirement  .................................

120

U1010 CONTROL UNIT (CAN)  ........................

121

Description ............................................................

121

DTC Logic  .............................................................

121

Diagnosis Procedure .............................................

121

POWER SUPPLY AND GROUND CIRCUIT ....

122

Diagnosis Procedure .............................................

122

VDC OFF SWITCH  ...........................................

123

Component Function Check ..................................

123

Diagnosis Procedure .............................................

123

Component Inspection  ..........................................

124

ABS WARNING LAMP .....................................

125

Component Function Check ..................................

125

Diagnosis Procedure .............................................

125

BRAKE WARNING LAMP  ...............................

126

Component Function Check ..................................

126

Diagnosis Procedure .............................................

126

VDC WARNING LAMP .....................................

128

Component Function Check ..................................

128

Diagnosis Procedure .............................................

128

VDC OFF INDICATOR LAMP  ..........................

129

Component Function Check ..................................

129

Diagnosis Procedure .............................................

129

SYMPTOM DIAGNOSIS  ............................

130

EXCESSIVE OPERATION FREQUENCY ........

130

Description ............................................................

130

Diagnosis Procedure  .............................................

130

UNEXPECTED BRAKE PEDAL REACTION  .

132

Description .............................................................

132

Diagnosis Procedure  .............................................

132

THE BRAKING DISTANCE IS LONG .............

133

Description .............................................................

133

Diagnosis Procedure  .............................................

133

DOES NOT OPERATE ....................................

134

Description .............................................................

134

Diagnosis Procedure  .............................................

134

BRAKE PEDAL VIBRATION OR OPERA-
TION SOUND OCCURS ..................................

135

Description .............................................................

135

Diagnosis Procedure  .............................................

135

VEHICLE JERKS DURING  .............................

136

Description .............................................................

136

Diagnosis Procedure  .............................................

136

NORMAL OPERATING CONDITION  .............

137

Description .............................................................

137

REMOVAL AND INSTALLATION  .............

138

WHEEL SENSOR ............................................

138

FRONT WHEEL SENSOR  .......................................

138

FRONT WHEEL SENSOR : Exploded View  .........

138

FRONT WHEEL SENSOR : Removal and Instal-
lation ......................................................................

138

REAR WHEEL SENSOR  .........................................

139

REAR WHEEL SENSOR : Exploded View ............

139

REAR WHEEL SENSOR : Removal and Installa-
tion .........................................................................

139

SENSOR ROTOR ............................................

141

FRONT SENSOR ROTOR  .......................................

141

FRONT SENSOR ROTOR : Removal and Instal-
lation - Front Sensor Rotor  ....................................

141

REAR SENSOR ROTOR  .........................................

141

REAR SENSOR ROTOR : Removal and Installa-
tion - Rear Sensor Rotor ........................................

141

ABS ACTUATOR AND ELECTRIC UNIT 
(CONTROL UNIT)  ...........................................

142

Exploded View .......................................................

142

Removal and Installation  .......................................

142

VDC OFF SWITCH ..........................................

144

Removal and Installation  .......................................

144

STEERING ANGLE SENSOR .........................

145

Exploded View .......................................................

145

Removal and Installation  .......................................

145

FORWARD EMERGENCY BRAKING

BRC-4

PRECAUTION ............................................

146

PRECAUTIONS  ...............................................

146

Precautions for Removing Battery Terminal  ..........

146

Precautions for FEB System Service  ....................

147

SYSTEM DESCRIPTION  ...........................

148

COMPONENT PARTS  .....................................

148

Component Parts Location  ....................................

148

SYSTEM ...........................................................

150

System Description ................................................

150

OPERATION ....................................................

152

Switch Name and Function ....................................

152

Menu Displayed by Pressing Each Switch  ............

152

HANDLING PRECAUTION ..............................

155

Description .............................................................

155

ECU DIAGNOSIS INFORMATION ............

156

DISTANCE SENSOR ........................................

156

Reference Value  ...................................................

156

Fail-safe (Distance Sensor)  ..................................

158

DTC Inspection Priority Chart  ...............................

158

DTC Index .............................................................

159

DTC/CIRCUIT DIAGNOSIS .......................

160

FORWARD EMERGENCY BRAKING  .............

160

Diagnosis Procedure .............................................

160

SYMPTOM DIAGNOSIS  ...........................

161

SYSTEM SETTINGS CANNOT BE TURNED 
ON/OFF ON THE INTEGRAL SWITCH  ...........

161

Symptom Table .....................................................

161

Description ............................................................

161

Diagnosis Procedure .............................................

161

PRECAUTIONS

BRC-5

< PRECAUTION >

[WITH ESP]

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT 
PRE-TENSIONER"

INFOID:0000000010508858

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

WARNING:

Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see “SRS AIR BAG”.

• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-

vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

INFOID:0000000010508859

When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc to prevent damage to
windshield.

Precaution for Brake System

INFOID:0000000010329773

WARNING:

Since dust covering the front and rear brakes has an affect on human body, the dust must be removed
with a dust collector. Never splatter the dust with an air blow gun.
• Brake fluid use refer to 

MA-59, "Fluids and Lubricants"

.

• Never reuse drained brake fluid.
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it off

immediately and wash with water if it gets on a painted surface.

• Never use mineral oils such as gasoline or light oil to clean. They may damage rubber parts and cause

improper operation.

• Always loosen the brake tube flare nut with a flare nut wrench.

PIIB3706J

BRC-6

< PRECAUTION >

[WITH ESP]

PRECAUTIONS

• Tighten the brake tube flare nut to the specified torque with crow-

foot (A) and torque wrench (B).

• Always confirm the specified tightening torque when installing the

brake pipes.

• Turn the ignition switch OFF and disconnect the ABS actuator and

electric unit (control unit) harness connector or the battery negative
terminal before performing the work.

• Check that no brake fluid leakage is present after replacing the

parts.

Precaution for Brake Control

INFOID:0000000010329774

• When starting engine or when starting vehicle just after starting engine, brake pedal may vibrate or motor

operating noise may be heard from engine compartment. This is normal condition.

• When an error is indicated by ABS or another warning lamp, collect all necessary information from customer

(what symptoms are present under what conditions) and check for estimate causes before starting diagnos-
tic servicing. Besides electrical system inspection, check brake booster operation, brake fluid level, and oil
leaks.

• If tire size and type are used in an improper combination, or brake pads are not Genuine NISSAN parts,

stopping distance or steering stability may deteriorate.

• ABS might be out of order or malfunctions by putting a radio (wiring inclusive), an antenna and a lead-in wire

near the control unit.

• ESP system may not operate normally or a ESP warning lamp may light. 
- When replacing the following parts with parts other than genuine parts or making modifications: Suspension-

related parts (shock absorber, spring, bushing, etc.), tires, wheels (other than specified sizes), brake-related
parts (pad, rotor, caliper, etc.), engine-related parts (muffler, ECM, etc.) and body reinforcement-related parts
(roll bar, tower bar, etc.).

- When driving with worn or deteriorated suspension, tires and brake-related parts.

Precautions for Harness Repair

INFOID:0000000010329775

COMMUNICATION LINE

• Solder the repaired area and wrap tape around the soldered area.

NOTE:
A fray of twisted lines must be within 110 mm (4.33 in).

• Bypass connection is never allowed at the repaired area.

NOTE:
Bypass connection may cause communication error as spliced
wires that are separate from the main line or twisted lines lose
noise immunity. 

• Replace the applicable harness as an assembly if error is detected

on the shield lines of communication line.

JPFIA0001ZZ

SKIB8766E

SKIB8767E

PREPARATION

BRC-7

< PREPARATION >

[WITH ESP]

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PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000010329776

The actual shapes of the tools may differ from those illustrated here.

Commercial Service Tools

INFOID:0000000010329777

Tool number
(TechMate No.)
Tool name

Description

KV991J0080
(J-45741)
ABS active wheel sensor tester

Checking operation of ABS active wheel sen-
sors

WFIA0101E

Tool name

Description

1. Flare nut crowfoot
2. Torque wrench

Removing and installing brake piping
a: 10 mm (0.39 in)/12 mm (0.47 in)

Power tool

Loosening nuts, screws and bolts

S-NT360

PIIB1407E

BRC-8

< SYSTEM DESCRIPTION >

[WITH ESP]

COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000010329778

E1FIA0156ZZ

COMPONENT PARTS

BRC-9

< SYSTEM DESCRIPTION >

[WITH ESP]

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Wheel Sensor and Sensor Rotor

INFOID:0000000010329779

NOTE:

A

Steering column (view with steering 
wheel removed)

B

Right side of instrument panel (view 
with instrument panel removed)

C

Left side of engine compartment

D

Right side of engine compartment

E

Left front wheel area

F

Instrument panel area

G

Left side of instrument panel

H

Left rear wheel area

No.

Component parts

Function

1

Steering angle sensor

BRC-11, "Steering Angle Sensor"

2

Chassis control module

Mainly transmits the following signals to ABS actuator and electric unit (con-
trol unit) via CAN communication.
• Drive mode signal
• Active Trace Control signal
• Brake hold status signal
• Brake hold request signal
Refer to 

GI-4, "Components"

 for detailed installation location.

3

Brake fluid level switch

BRC-11, "Brake Fluid Level Switch"

4

Vacuum sensor

BRC-12, "Vacuum Sensor"

5

ABS actuator and electric unit (control unit)

BRC-10, "ABS Actuator and Electric Unit (Control Unit)"

6

Front LH wheel sensor

BRC-9, "Wheel Sensor and Sensor Rotor"

7

Parking brake switch

BRC-12, "Parking Brake Switch"

8

VDC OFF switch

BRC-12, "VDC OFF Switch"

9

Parking sonar switch

BRC-12, "Parking Brake Switch"

10

Rear LH wheel parking brake actuatorsensor

PB-11, "Parking Brake Actuator"

11

Rear LH wheel sensor

BRC-9, "Wheel Sensor and Sensor Rotor"

E1FIA0164ZZ

BRC-10

< SYSTEM DESCRIPTION >

[WITH ESP]

COMPONENT PARTS

• Wheel sensor of front wheel is installed on steering knuckle.
• Sensor rotor of front wheel is integrated in wheel hub assembly.
• Wheel sensor of rear wheel is installed on rear final drive.
• Sensor rotor of rear wheel is installed on drive shaft (rear final drive

side).

• Never measure resistance and voltage value using a tester

because sensor is active sensor.

• Power supply is supplied to detection portion so that magnetic field

line is read. Magnetic field that is detected is converted to current
signal.

• When sensor rotor rotates, magnetic field changes. Magnetic field

change is converted to current signals (rectangular wave) and is
transmitted to ABS actuator and electric unit (control unit). Change
of magnetic field is proportional to wheel speed.

ABS Actuator and Electric Unit (Control Unit)

INFOID:0000000010329780

Electric unit (control unit) is integrated with actuator and comprehen-
sively controls VDC function, TCS function, ABS function, EBD func-
tion, Brake limited slip differential (BLSD) function, Brake assist
function, hill start assist function and Brake force distribution func-
tion.

ELECTRIC UNIT (CONTROL UNIT)

• Brake fluid pressure, engine and transmission are controlled according to signals from each sensor.
• If malfunction is detected, the system enters fail-safe mode.

ACTUATOR

The following components are integrated with ABS actuator.

Pump

Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.

Motor

Activates the pump according to signals from ABS actuator and electric unit (control unit).

Motor Relay

Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit).

Actuator Relay

Operates each valve ON/OFF according to signals from ABS actuator and electric unit (control unit).

ABS IN Valve and ABS OUT Valve

Increases, holds or decreases the fluid pressure of each caliper according to signals from ABS actuator and
electric unit (control unit).

Pressure Sensor

Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).

JSFIA1272ZZ

JPFIC0131GB

ALFIA0427ZZ

COMPONENT PARTS

BRC-11

< SYSTEM DESCRIPTION >

[WITH ESP]

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Cut Valve 1 (Primary Line), Cut Valve 2 (Secondary Line)

Shuts off the ordinary brake line from master cylinder, when VDC function, TCS function, Brake limited slip dif-
ferential (BLSD) function, Brake assist function, hill start assist function and Brake force distribution function
are activated.

Yaw Rate/Side/Decel G Sensor

Calculates the following information that affects the vehicle, and transmits a signal to ABS actuator and elec-
tric unit (control unit). [Yaw rate/side/decel G sensor is integrated in ABS actuator and electric unit (control
unit).]
• Vehicle rotation angular velocity (yaw rate signal)
• Vehicle lateral acceleration (side G signal)
• Vehicle longitudinal acceleration (decel G signal)

Stop Lamp Switch

INFOID:0000000010329781

Detects the operation status of brake pedal and transmits converted
electric signal to ABS actuator and electric unit (control unit).

Steering Angle Sensor

INFOID:0000000010329782

Detects the following information and transmits steering angle signal
to ABS actuator and electric unit (control unit) via CAN communica-
tion.
• Steering angle sensor malfunction signal
• Steering wheel rotation amount
• Steering wheel rotation angular velocity
• Steering wheel rotation direction

Brake Fluid Level Switch

INFOID:0000000010329783

Detects the brake fluid level in reservoir tank and transmits con-
verted electric signal from combination meter to ABS actuator and
electric unit (control unit) via CAN communication, when brake fluid
level is the specified level or less.

JSFIA1143ZZ

ALFIA0428ZZ

ALFIA0429ZZ

BRC-12

< SYSTEM DESCRIPTION >

[WITH ESP]

COMPONENT PARTS

Vacuum Sensor

INFOID:0000000010329784

Detects the vacuum in brake booster and transmits converted elec-
tric signal to ABS actuator and electric unit (control unit).

Parking Brake Switch

INFOID:0000000010329785

Detects the operation status of parking brake switch and transmits
converted electric signal from combination meter to ABS actuator
and electric unit (control unit).

VDC OFF Switch

INFOID:0000000010329786

• This is an integrated switch with switches for other functions.
• Non-operational status or standby status of the following functions

can be selected using VDC OFF switch. VDC OFF indicator lamp
indicates the operation status of function. (ON: Non-operational
status, OFF: Standby status)

- VDC function
- TCS function
- Active trace control function
NOTE:
ABS function, EBD function and Brake limited slip differential (BLSD)
function control operates.
• VDC OFF indicator lamp turns OFF (standby status) when the

engine is started again after it is stopped once while VDC OFF
indicator lamp is ON (non-operational status).

ALFIA0433ZZ

E1FIA0159ZZ

ALFIA0430ZZ

SYSTEM

BRC-13

< SYSTEM DESCRIPTION >

[WITH ESP]

C

D

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G

H

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K

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A

B

BRC

N

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SYSTEM

System Description

INFOID:0000000010329788

• The system switches fluid pressure of each brake caliper to increase, to hold or to decrease according to

signals from control unit in ABS actuator and electric unit (control unit). This control system is applied to
VDC function, TCS function, ABS function, EBD function, brake limited slip differential (BLSD) function,
brake assist function, hill start assist function and Brake force distribution function.

• Fail-safe function is available for each function and is activated by each function when system malfunction

occurs.

SYSTEM DIAGRAM

INPUT SIGNAL AND OUTPUT SIGNAL

Major signal transmission between each unit via communication lines is shown in the following table.

ALFIA0419GB

Component

Signal description

ECM

Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN 
communication.
• Accelerator pedal position signal
• Engine speed signal
• Engine torque signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN 
communication.
• Engine torque request signal

TCM

Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN 
communication.
• Current gear position signal

Chassis control module

Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN 
communication.
• Active trace control signal

BRC-14

< SYSTEM DESCRIPTION >

[WITH ESP]

SYSTEM

VALVE OPERATION (ABS AND EBD)

Each valve is operated and fluid pressure of brake caliper is controlled.

When ordinary brake is applied and ABS is in operation (when pressure increases).

When front RH wheel caliper pressure increases

Combination meter

Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN 
communication.
• Brake fluid level switch signal
• Parking brake switch signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN 
communication.
• Brake warning lamp signal
• ABS warning lamp signal
• VDC warning lamp signal
• VDC OFF indicator lamp signal

Steering angle sensor

Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN 
communication.
• Steering angle sensor signal
• Steering angle sensor malfunction signal

Component

Signal description

JPFIC0159GB

Name

Not activated

When Pressure Increases

Cut valve 1

Power supply is not supplied (open)

Power supply is not supplied (open)

Cut valve 2

Power supply is not supplied (open)

Power supply is not supplied (open)

ABS IN valve

Power supply is not supplied (open)

Power supply is not supplied (open)

ABS OUT valve

Power supply is not supplied (close)

Power supply is not supplied (close)

Each caliper (fluid pressure)

Pressure increases

SYSTEM

BRC-15

< SYSTEM DESCRIPTION >

[WITH ESP]

C

D

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BRC

N

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• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At

the same time, pressurized brake fluid is supplied to front RH caliper through ABS IN valve.

When front LH wheel caliper pressure increases

• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the

same time, pressurized brake fluid is supplied to front LH wheel caliper through ABS IN valve.

When rear RH wheel caliper pressure increases

• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the

same time, pressurized brake fluid is supplied to rear RH wheel caliper through ABS IN valve.

When rear LH wheel caliper pressure increases

• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At

the same time, pressurized brake fluid is supplied to rear LH wheel caliper through ABS IN valve.

When ABS operation starts (when pressure holds)

When front RH wheel caliper pressure holds

• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At

the same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.

When front LH wheel caliper pressure holds

• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the

same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.

JPFIC0160GB

Name

Not activated

When pressure holds

Cut valve 1

Power supply is not supplied (open)

Power supply is not supplied (open)

Cut valve 2

Power supply is not supplied (open)

Power supply is not supplied (open)

ABS IN valve

Power supply is not supplied (open)

Power supply is supplied (close)

ABS OUT valve

Power supply is not supplied (close)

Power supply is not supplied (close)

Each caliper (fluid pressure)

Pressure holds

BRC-16

< SYSTEM DESCRIPTION >

[WITH ESP]

SYSTEM

When rear RH wheel caliper pressure holds

• Motor is activated. Brake fluid is pressurized by pump and is sent to primary line through cut valve 1. At the

same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.

When rear LH wheel caliper pressure holds

• Motor is activated. Brake fluid is pressurized by pump and is sent to secondary line through cut valve 2. At

the same time, because ABS IN valve and ABS OUT vale are closed, fluid pressure holds.

ABS is in operation (when pressure decreases)

When front RH wheel caliper pressure decreases

• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.

When front LH wheel caliper pressure decreases

• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.

When rear RH wheel caliper pressure decreases

• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.

When rear LH wheel caliper pressure decreases

• Being supplied to reservoir through ABS OUT valve, the fluid pressure of brake caliper is decreased.

Component Parts and Function

JPFIC0161GB

Name

Not activated

When pressure decreases

Cut valve 1

Power supply is not supplied (open)

Power supply is not supplied (open)

Cut valve 2

Power supply is not supplied (open)

Power supply is not supplied (open)

ABS IN valve

Power supply is not supplied (open)

Power supply is supplied (close)

ABS OUT valve

Power supply is not supplied (close)

Power supply is supplied (open)

Each caliper (fluid pressure)

Pressure decreases

 

 

 

 

 

 

 

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