Nissan Juke (2016 year). Service Repair Manual - part 92

 

  Index      Manuals     Nissan Juke (2016 year) - Service and Repair Manual

 

Search            copyright infringement  

 

 

 

 

 

 

 

 

Content      ..     90      91      92      93     ..

 

 

Nissan Juke (2016 year). Service Repair Manual - part 92

 

 

WATER PUMP

CO-21

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

CO

N

P

O

WATER PUMP

Exploded View

INFOID:0000000012197529

Removal and Installation

INFOID:0000000012197530

REMOVAL

1. Drain engine coolant from radiator. Refer to 

CO-10, "Draining"

.

CAUTION:

• Perform this step when the engine is cold.

• Never spill engine coolant on drive belt.

2. Steer front wheel to the right.
3. Remove front fender protector (RH). Refer to 

EXT-31, "Exploded View"

.

4. Remove drive belt. Refer to 

EM-20, "Exploded View"

.

5. Remove water pump.

• Engine coolant will leak from cylinder block, so have a receptacle ready below.

CAUTION:

• Handle water pump vane so that it does not contact any other parts.

• Water pump cannot be disassembled and should be replaced as a unit.

INSTALLATION

Install in the reverse order of removal.

Inspection

INFOID:0000000012197531

INSPECTION AFTER REMOVAL

1.

Gasket

2.

Water pump

 : N·m (kg-m, ft-lb)

 : Always replace after every disassembly.

JPBIA4338GB

Revision: November 2015

2016 JUKE

CO-22

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

WATER PUMP

• Check visually that there is no significant dirt or rusting on water

pump body and vane (A).

• Check that there is no looseness in vane shaft, and that it turns

smoothly when rotated by hand.

• Replace water pump, if necessary.

INSPECTION AFTER INSTALLATION

• Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the

radiator cap tester (commercial service tool). Refer to 

CO-10, "Inspection"

.

• Start and warm up the engine. Check visually that there is no leakage of engine coolant.

PBIC3313J

Revision: November 2015

2016 JUKE

THERMOSTAT

CO-23

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

CO

N

P

O

THERMOSTAT

Exploded View

INFOID:0000000012197532

Removal and Installation

INFOID:0000000012197533

REMOVAL

1. Drain engine coolant from radiator. Refer to 

CO-10, "Draining"

. 

CAUTION:

Perform this step when engine is cold.

2. Remove intake manifold. Refer to 

EM-29, "Exploded View"

.

3. Disconnect radiator hose (lower) (RH) from water inlet. Refer to 

CO-16, "Exploded View"

.

4. Remove water inlet and thermostat.

• Engine coolant leakage from cylinder block, so have a receptacle ready below.

Thermostat housing

1. Drain engine coolant. Refer to 

CO-10, "Draining"

.

2. Remove altenator. Refer to 

CHG-33, "MR16DDT : Removal and Installation"

.

3. Remove water pump. Refer to 

CO-21, "Exploded View"

.

4. Disconnect water hose, and them remove thermostat housing.

INSTALLATION

Note the following, and install in the reverse order of removal.

Thermostat 

1.

Thermostat housing

2.

Gasket

3.

Rubber ring

4.

Thermostat

5.

Water inlet

6.

Clamp

7.

Radiator hose (upper)

A.

To radiator
Engine front

 : N·m (kg-m, ft-lb)

 : Always replace after every disassembly.

JPBIA4339GB

Revision: November 2015

2016 JUKE

CO-24

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

THERMOSTAT

• Install thermostat with making rubber ring (1) groove fit to thermo-

stat flange (A) with the whole circumference. 

• Install thermostat (2) with jiggle valve (A) facing upwards. 

Thermostat housing

• Install in the reverse order of removal.

Inspection

INFOID:0000000012197534

INSPECTION AFTER REMOVAL

Thermostat

• Place a thread (A) so that it is caught in the valves of thermostat

(1). Immerse fully in a container (B) filled with water. Heat while

stirring.

• The valve opening temperature is the temperature at which the

valve opens and falls from the thread.

• Continue heating. Check the full open valve lift amount.

• After checking the maximum valve lift amount, lower the water

temperature and check the valve closing temperature. 

• If out of the standard, replace thermostat.

INSPECTION AFTER INSTALLATION

• Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the

radiator cap tester (commercial service tool). Refer to 

CO-10, "Inspection"

.

• Start and warm up the engine. Check visually that there is no leakage of engine coolant.

JPBIA4456ZZ

1

: Thermostat housing

JPBIA4457ZZ

Standard: Refer to 

CO-28, "Thermostat"

.

PBIC3314J

Revision: November 2015

2016 JUKE

WATER OUTLET

CO-25

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

CO

N

P

O

WATER OUTLET

Exploded View

INFOID:0000000012197535

Removal and Installation

INFOID:0000000012197536

REMOVAL

1. Drain engine coolant from radiator. Refer to 

CO-10, "Draining"

.

CAUTION:

• Perform this step when engine is cold.

2. Remove engine cover. Refer to 

EM-26, "Exploded View"

.

1.

Heater pipe bracket

2.

Radiator cap

3.

Water outlet adaptor

4.

Clamp

5.

Water outlet hose

6.

Clamp

7.

Hose

8.

Clamp

9.

Water outlet

10. Clamp

11. Heater hose

12. Clamp

13. Heater hose

14. Hose

15. Clamp

16. Engine coolant temperature sensor

17. Gasket

18. Rubber ring

19. Water control value

20. Gasket

Engine front

A.

For CVT models

B.

To reservoir tank

C.

To electric throttle control actuator

D.

To radiator hose (upper)

E.

To CVT oil warmer

F.

To heater hose

G.

To heater hose

H.

To turbocharger inlet tube

 : N·m (kg-m, ft-lb)

 : Always replace after every disassembly.

JPBIA4340GB

Revision: November 2015

2016 JUKE

CO-26

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

WATER OUTLET

3. Remove battery. 

PG-105, "Exploded View"

.

4. Remove air duct (upper) and air cleaner cover assembly and air cleaner body assembly.
5. Disconnect radiator hose (upper). Refer to 

CO-16, "Exploded View"

.

6. Remove water outlet adaptor.
7. Disconnect connectors of engine harness around the battery.
8. Remove bracket (2), and disconnect engine harness clip. (trans-

mission side and water outlet side)

9. Disconnect crankshaft position sensor harness connector.
10. Move engine harness, and keep a service area.
11. Remove water hose of each water outlet connection and heater hose.
12. Remove water outlet.
13. Remove engine coolant temperature sensor from water outlet, if necessary.

INSTALLATION

Note the following, and install in the reverse order of removal.

Water Control valve

• Install water control valve with making rubber ring (1) groove fit to

water control valve flange (A) with the whole circumference.

• Install water control valve (2) with the arrow (A) facing up and the

frame center part (B) facing upwards.

Inspection

INFOID:0000000012197537

INSPECTION AFTER REMOVAL

Water Control Valve

1

: Engine harness

JPBIA4454ZZ

JPBIA4458ZZ

1

: Water outlet

JPBIA4373ZZ

Revision: November 2015

2016 JUKE

WATER OUTLET

CO-27

< REMOVAL AND INSTALLATION >

[MR FOR NISMO RS MODELS]

C

D

E

F

G

H

I

J

K

L

M

A

CO

N

P

O

• Place a thread (A) so that it is caught in the valves of water control

valve (1). Immerse fully in a container (B) filled with water. Heat

while stirring.

• The valve opening temperature is the temperature at which the

valve opens and falls from the thread.

• Continue heating. Check the continuous valve lifting toward maxi-

mum valve lift.

NOTE:

The maximum valve lift amount standard temperature for water

control valve is the reference value.

• After checking the maximum valve lift amount, lower the water

temperature and check the valve closing temperature. 

• If out of the standard, replace water control valve.

INSPECTION AFTER INSTALLATION

• Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the

radiator cap tester (commercial service tool). Refer to 

CO-10, "Inspection"

.

• Start and warm up the engine. Check visually that there is no leakage of engine coolant.

Standard:

Refer to 

CO-28, "Water Control Valve"

.

PBIC3314J

Revision: November 2015

2016 JUKE

CO-28

< SERVICE DATA AND SPECIFICATIONS (SDS) 

[MR FOR NISMO RS MODELS]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Periodical Maintenance Specification

INFOID:0000000012197538

ENGINE COOLANT CAPACITY (APPROXIMATE)

Unit:   (US qt, Imp qt)

Radiator

INFOID:0000000012197539

Unit: kPa (kg/cm

2

, psi)

Thermostat

INFOID:0000000012197540

Standard

Water Control Valve

INFOID:0000000012197541

Standard

Engine coolant capacity (With reservoir tank at “MAX” level)

M/T models

7.9 (8- 3/8, 7)

CVT models

8.1 (8- 1/2, 7-1/8)

Reservoir tank engine coolant capacity (At “MAX” level)

0.6 (5/8, 1/2)

Cap relief pressure

Standard

78 - 98 (0.8 - 1.0, 11 - 14)

Limit

59 (0.6, 9)

Leakage testing pressure

98 (1.0, 14)

Valve opening temperature

80.5 - 83.5

°

C (177 - 182

°

F)

Maximum valve lift

8.0 mm/95

°

C (0.315 in/203

°

F)

Valve closing temperature

77

°

C (171

°

F)

Valve opening temperature

93.5 - 96.5

°

C (200 - 206

°

F)

Maximum valve lift

8.0 mm/108

°

C (0.315 in/226

°

F)

Valve closing temperature

90

°

C (194

°

F)

Revision: November 2015

2016 JUKE

 

 

 

 

 

 

 

Content      ..     90      91      92      93     ..